Emerson SPS 4001B instruction manual REMOVE/INSTALL Chassis, Removal, Installation

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Instruction Manual

IM-106-340AC-1, Rev. 1.0 April 2005

SPS 4001B

1.

Screw

8.

Screw

15.

Low Cal. Gas Solenoid

22.

Reference Air Pressure

2.

Fuse

9.

Adapter Fitting

16.

Pressure Switch

 

Regulator

3.

Nylon Washer

10.

Impolene Tubing

17.

Manifold Gasket

23.

Elbow Adapter

4.

Standoff

11.

Tubing

18.

Screw

24.

Chassis

5.

Circuit Board

12.

Straight Fitting

19.

Elbow Fitting

25.

Reference Air Flow Meter

6.

Hex Nut

13.

Manifold

20.

Grommet

26.

Cal. Gas Flow Meter

7.

External Lock Washer

14.

High Cal. Gas Solenoid

21.

Teflon Tubing

27.

Ground Wire

REMOVE/INSTALL CHASSIS

Perform the following procedures to remove the SPS 4001B chassis from the enclosure for service, and to reinstall the chassis after the service tasks are completed.

Removal

1.Loosen the SPS 4001B cover screws and open the cover.

2.Shut off the calibration gas and reference air to the SPS 4001B. Disconnect all pneumatic lines at the SPS 4001B manifold.

3.Refer to Figure 2-2.Disconnect all wires from the chassis terminals and remove the power cable ground lead from the ground lug.

4.Refer to Figure 4-1.Remove two screws (18) that secure chassis (24) to manifold (13).

5.Loosen captive screw (1) that secures chassis (24) to enclosure.

6.Place one hand on the front of chassis (24) and tip the enclosure up-side-down. Remove chassis from enclosure and place chassis and enclosure on work surface.

Installation

1.Push up on the base of the fitting installed at the bottom of reference air pressure regulator (22, Figure 4-1). Pull teflon tubing (21) from the fitting.

2.Stand chassis (24) and enclosure upright and carefully place the chassis in the enclosure.

3.Tighten captive screw (1).

4.Install and tighten two screws (18) to secure the base of the chassis.

5.Insert teflon tubing (21) through grommet (20) in bottom of enclosure. Seat the tubing in mating adapter fitting at the bottom of reference air pressure regulator (22).

6.Refer to Figure 4-2.Connect all signal and power wiring to the chassis terminals and connect the power cable ground lead to the ground lug.

7.Connect all pneumatic lines at the SPS 4001B manifold. Turn on the calibration gas and reference air supplies to the SPS 4001B.

8.Close the enclosure cover and secure the cover screws.

4-3

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Contents SPS 4001B Single Probe Autocalibration Sequencer Page Table of Contents TOC-2 Essential Instructions SPS 4001B Single Probe Autocalibration SequencerPreface SymbolsDefinitions Component Checklist Description and SpecificationsOverview Specifications SpecificationsManifold Physical DescriptionCalibration Gas Solenoids Pressure SwitchCircuit Board Calibration Gas Flow MeterTheory of Operation SPS 4001B Calibration Setup Overview Mechanical Installation Section InstallationReference Air Figure GAS ConnectionsCalibration Gas Figure Analytical Connections ElectricalGND SPS 4001B Overview Calibration Requirements Section OperationCalibration Gas Tanks Check Valve Liquid Carbonic GAS Corp Specialty GAS LaboratoriesTimed Interval CAL RecommendedSEMI-AUTOMATIC Calibration Fuse Replacement Maintenance and ServiceSPS 4001B, Exploded View Installation REMOVE/INSTALL ChassisRemoval Terminal Connections Solenoid Replacement Circuit Board ReplacementPressure Switch Replacement SPS 4001B Troubleshooting TroubleshootingRelay Failure SPS 4001B Fault Finding SPS 4001B Troubleshooting Flowchart Sheet 1 SPS 4001B Troubleshooting Flowchart Sheet 2 SPS 4001B Replacement Parts SPS 4001B Index No Part Number Description Calibration ComponentsSPS 4001B Appendix a Safety Data Safety Instructionsimportant Belangrijk Vigtigt SPS 4001B Tärkeää SPS 4001B Wichtig Importante Viktig SPS 4001B SPS 4001B Viktigt SPS 4001B Returning Material Appendix B Return of MaterialsSPS 4001B Index Index-2 Warranty IM-106-340AC-1, Rev .0 April SPS 4001B Serial no Order no