Sterling SCW Series installation manual Check Compressor Rotation Before Starting Unit

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!DANGER

Improper electrical connections will damage the unit and cause serious operator injury or death! Compressor damage will occur if compressors are run backwards.

Bring properly sized power leads and ground from a fused disconnect (installed by your electrician) to the unit. Provide external overcurrent protection to the unit, using circuit breakers or fuses. If you use fuses, make sure that they are dual-element time- delay fuses, sized according to your electrical code. Make sure that all electrical connections are tight.

Important!

1.Electrical connections must comply with all applicable electrical codes.

2.The chiller must be grounded in accordance with NEC Article 250.

3.Voltage must be within plus or minus ten percent (±10%) of the nameplate rating.

4.Make sure your installer provides external protection.

Check Compressor Rotation Before Starting Unit!

1.Connect a phase monitor and phase incoming power ABC.

2.Connect a refrigerant gauge to the suction service valve. Fully front seat the service valve and open one full turn.

3.Bump start the compressor by switching off then on quickly 0.5 to 1 second. If the rotation is correct, the suction pressure will drop immediately. A rise in pressure will indicate the wrong rotation. If this occurs, change over two electrical phases of the incoming power supply (do not change phase at the compressor starter).

Check the electrical wiring schematic

provided in your Customer Information packet

for additional information.

SCW Series Central Chilling Stations

Page 21 of 77

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Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Wear Safety Glasses and Work Gloves Safety ConsiderationsTable of Contents Indicator Lights and Control Switches MMI Startup ChecklistsViewing and Operating Chiller Pumps Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Standard Features on Remote CondensersModel Number Nomeclature Nominal water flow gpm Typical Two-Circuit 60-195 Ton Water Cooled Chiller460/3/60 Vf 460/3/60 Typical Two-Circuit 60-195 Ton Remote Air Cooled ChillerScwr Series Remote Condenser Models Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Bill of lading Packing listUncrating Your New Chiller SCW Series Central Chilling Stations Making Electrical Connections Installation Location ConsiderationsCheck Compressor Rotation Before Starting Unit Piping Considerations Making Process Water ConnectionsTo Process Making Tank Piping Connections Galvanic Corrosion Considerations Water Connection Sizing ConsiderationsWater Treatment Considerations Making Water-Cooled Condenser ConnectionsInstalling the Remote Air-Cooled Condenser Condenser WaterCondenser Water Out Checking Motor Direction CompressorWater Pump Condenser Fan Staging AlarmsLead-Lag Compressors Lead-Lag PumpsChilled Water Circuit Refrigeration CircuitFreezestat Control Percent by Freezing Protection CurveHigh pressure cutout setting Flow SwitchHigh Pressure Cutout Low Pressure CutoutControl Probe Control NozzleChilled Water Manifold Optional Condenser Water ManifoldSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Checklist Startup ChecklistsSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Fan Set on Set off Number Psi KPa Bars Remote Air-Cooled SCW Series StartupShutdown Determining Flow RateGraphic Panel Devices Indicator Lights and Control Switches MMISCW Series Central Chilling Stations Using the Standard Operator InterfaceOperator Interface Introduction SCW Series Standard Control Panel Using the SCW Series Standard Operator InterfaceViewing and Operating Chiller Pumps Viewing and Setting System Temperatures Viewing Active Alarms and Handling Alarm ConditionsSetting System Temperatures Using the Advanced Touchscreen InterfaceTouchscreen Interface Introduction MMI Using the SCW Series Advanced Touchscreen Interface Main Menu Screen Viewing Compressor StatusChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Lubrication Condenser MaintenanceRemote Air-Cooled Water-CooledPump Motor Seal Evaporator MaintenanceMakeup Valve Recommended Pump Tank Spare PartsPreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Determining Flow Rate IndexSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Parts Department Technical Assistance