Sterling SCW Series Chilled Water Circuit, Refrigeration Circuit, Freezestat Control

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4-5 Chilled Water Circuit

If your central chilling station is equipped with the optional integral pump tank, make the process cooling water supply connection at the P1 manifold at the left side of the pump tank at the exposed connection. Bring the process cooling water return connection to the Hot well of the tank on the right side at the flanged connection.

Warm coolant (water and ethylene glycol mixture) returns from the process to the tank, then gets pumped through the evaporator where it is cooled. The coolant flows to the process and returns to repeat the cycle.

4-6 Refrigeration Circuit

SCW Series chilling station air- and water-cooled unit refrigeration cycles differ only in the way the compressed gas is condensed to a liquid.

Liquid refrigerant from the condenser passes through a shut-off valve into a filter/dryer.

The refrigerant then passes through the sight glass and solenoid valves into the thermal expansion valve which regulates flow; the valve lowers pressure and boiling point. Heat from the fluid causes the refrigerant to boil off into a vapor.

The refrigerant vapor flows through the suction line back into the compressor.

The refrigerant gives up heat as it re-condenses to a liquid in the condenser.

4-7 Freezestat Control

The freezestat shuts down the compressor if the chilled water temperature approaches the freezing point. The chilled water pump on the system will continue to run. It is factory-set at 40°F (4ºC) or 10°F (6ºC) below the rated capacity operating temperature of 50°F (10ºC).

SCW Series Central Chilling Stations

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Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Wear Safety Glasses and Work Gloves Safety ConsiderationsTable of Contents Indicator Lights and Control Switches MMI Startup ChecklistsViewing and Operating Chiller Pumps Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Standard Features on Remote CondensersModel Number Nomeclature Nominal water flow gpm Typical Two-Circuit 60-195 Ton Water Cooled Chiller460/3/60 Vf 460/3/60 Typical Two-Circuit 60-195 Ton Remote Air Cooled ChillerScwr Series Remote Condenser Models Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Bill of lading Packing listUncrating Your New Chiller SCW Series Central Chilling Stations Making Electrical Connections Installation Location ConsiderationsCheck Compressor Rotation Before Starting Unit To Process Piping ConsiderationsMaking Process Water Connections Making Tank Piping Connections Galvanic Corrosion Considerations Water Connection Sizing ConsiderationsWater Treatment Considerations Making Water-Cooled Condenser ConnectionsCondenser Water Out Installing the Remote Air-Cooled CondenserCondenser Water Water Pump Checking Motor DirectionCompressor Condenser Fan Staging AlarmsLead-Lag Compressors Lead-Lag PumpsFreezestat Control Chilled Water CircuitRefrigeration Circuit Percent by Freezing Protection CurveHigh pressure cutout setting Flow SwitchHigh Pressure Cutout Low Pressure CutoutControl Probe Control NozzleChilled Water Manifold Optional Condenser Water ManifoldSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Checklist Startup ChecklistsSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Fan Set on Set off Number Psi KPa Bars Remote Air-Cooled SCW Series StartupShutdown Determining Flow RateGraphic Panel Devices Indicator Lights and Control Switches MMISCW Series Central Chilling Stations Operator Interface Introduction Using the StandardOperator Interface SCW Series Standard Control Panel Using the SCW Series Standard Operator InterfaceViewing and Operating Chiller Pumps Viewing and Setting System Temperatures Viewing Active Alarms and Handling Alarm ConditionsSetting System Temperatures Touchscreen Interface Introduction MMI Using the AdvancedTouchscreen Interface Using the SCW Series Advanced Touchscreen Interface Main Menu Screen Viewing Compressor StatusChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Lubrication Condenser MaintenanceRemote Air-Cooled Water-CooledPump Motor Seal Evaporator MaintenanceMakeup Valve Recommended Pump Tank Spare PartsPreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Determining Flow Rate IndexSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Parts Department Technical Assistance