Sterling SCW Series installation manual Making Tank Piping Connections

Page 23

From Process

The chilled water return for water returning back to the chiller from the process to be cooled and recirculated. Adjust the butterfly valve for the pressure drop that corresponds to the model number of the chiller. Pressure drop is equal to supply pressure minus return pressure

Model

 

Water Side Pressure Drop

 

Number

Condenser (each)

Evaporator (each)

 

Flow (gpm)

PD (psi)

Flow (gpm)

PD (psi)

SCWW/R60

91

4.0

72

5.3

SCWW/R75

102

4.7

90

4.5

SCWW/R90

117

4.4

107

5.6

SCWW/R100

150

5.5

123

3.9

SCWWR115

166

4.3

140

3.0

SCWW/R145

196

4.1

175

4.8

SCWW/R165

219

4.1

200

4.6

SCWW/R195

278

4.7

232

6.0

3-5 Making Tank Piping Connections

If you have purchased the SCW Series central chilling station with the integral pump tank, please proceed with this section.

Return

Bring the chilled water returning from the process to the pump tank warm From Process side. This line is sized according to the flow rate from the process to the pump tank. See Section 3-3 on Page 21 for more information on piping considerations.

Important!

Do not use the SCW Series unit to support piping.

Makeup

Connect a city water source to maintain water level in the pump tank.

Overflow

Connect the OVERFLOW outlet to an approved, trapped drain to permit excess water in the pump tank to overflow to the drain. The overflow line is sized according to the size of the pump tank.

To Drain

Connect to a 1½” line (approx. 63 mm) leading to an approved, trapped drain. You can drain the pump tank if necessary.

SCW Series Central Chilling Stations

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Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Wear Safety Glasses and Work Gloves Safety ConsiderationsTable of Contents Indicator Lights and Control Switches MMI Startup ChecklistsViewing and Operating Chiller Pumps Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Standard Features on Remote CondensersModel Number Nomeclature Nominal water flow gpm Typical Two-Circuit 60-195 Ton Water Cooled Chiller460/3/60 Vf 460/3/60 Typical Two-Circuit 60-195 Ton Remote Air Cooled ChillerScwr Series Remote Condenser Models Event of Shipping Damages Unpacking and InspectionBill of lading Packing list If the Shipment is Not CompleteIf the Shipment is Not Correct ReturnsUncrating Your New Chiller SCW Series Central Chilling Stations Making Electrical Connections Installation Location ConsiderationsCheck Compressor Rotation Before Starting Unit To Process Piping ConsiderationsMaking Process Water Connections Making Tank Piping Connections Making Water-Cooled Condenser Connections Water Connection Sizing ConsiderationsGalvanic Corrosion Considerations Water Treatment ConsiderationsCondenser Water Out Installing the Remote Air-Cooled CondenserCondenser Water Water Pump Checking Motor DirectionCompressor Condenser Fan Lead-Lag Pumps AlarmsStaging Lead-Lag CompressorsFreezestat Control Chilled Water CircuitRefrigeration Circuit Percent by Freezing Protection CurveLow Pressure Cutout Flow SwitchHigh pressure cutout setting High Pressure CutoutOptional Condenser Water Manifold Control NozzleControl Probe Chilled Water ManifoldSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Checklist Startup ChecklistsSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Fan Set on Set off Number Psi KPa Bars Remote Air-Cooled SCW Series StartupShutdown Determining Flow RateGraphic Panel Devices Indicator Lights and Control Switches MMISCW Series Central Chilling Stations Operator Interface Introduction Using the StandardOperator Interface SCW Series Standard Control Panel Using the SCW Series Standard Operator InterfaceViewing and Operating Chiller Pumps Viewing and Setting System Temperatures Viewing Active Alarms and Handling Alarm ConditionsSetting System Temperatures Touchscreen Interface Introduction MMI Using the AdvancedTouchscreen Interface Using the SCW Series Advanced Touchscreen Interface Main Menu Screen Viewing Compressor StatusChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Water-Cooled Condenser MaintenanceLubrication Remote Air-CooledRecommended Pump Tank Spare Parts Evaporator MaintenancePump Motor Seal Makeup ValvePreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Determining Flow Rate IndexSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Parts Department Technical Assistance