Sterling installation manual SCW Series Central Chilling Stations

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;Complete all piping leading to and from the pump tank. Observe all applicable codes.

;Complete all electrical wiring. Observe all applicable codes.

;Prepare all related equipment in the system for operation.

;Check for proper compressor rotation direction. To confirm proper rotation:

1.Connect a phase meter and phase incoming power ABC.

2.Connect a refrigerant gauge to the suction service valve. Fully front seat the service valve and open one full turn.

3.Bump start the compressor by switching off then on quickly 0.5 to 1 second. If the rotation is correct, the suction pressure will drop immediately. A rise in pressure will indicate the wrong rotation. If this occurs, change over two electrical phases of the incoming power supply (do not change phase at the compressor starter).

Note:

Never switch contactor leads or motor leads for reversing rotation.

Do not use contactor or motor leads for phase matching.

Compressor damage will occur if the compressor is run in reverse. The compressor motor protector checks for correct phasing and will not allow it to start in reverse.

If you discover that compressor rotation is reversed, correct it by switching any two main power leads into the disconnect switch or distribution block on the unit.

;Open the 1” (approx. 25 mm) makeup water valve and allow the tank to fill until the automatic float valve shuts off. The float level should be adjusted so the standing water level is 8” (20 cm) from the top of the tank.

;Close the discharge butterfly valve, crack it open, then start the pump and observe the gauge.

;Check for proper pump rotation direction. To confirm proper rotation:

1.Observe a pump pressure gauge connected to the suction and discharge sides of the pump casing through two ¼” (approx. 6.4 mm) gauge cocks.

SCW Series Central Chilling Stations

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Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Wear Safety Glasses and Work Gloves Safety ConsiderationsTable of Contents Indicator Lights and Control Switches MMI Startup ChecklistsViewing and Operating Chiller Pumps Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Standard Features on Remote CondensersModel Number Nomeclature Nominal water flow gpm Typical Two-Circuit 60-195 Ton Water Cooled Chiller460/3/60 Vf 460/3/60 Typical Two-Circuit 60-195 Ton Remote Air Cooled ChillerScwr Series Remote Condenser Models Event of Shipping Damages Unpacking and InspectionBill of lading Packing list If the Shipment is Not CompleteIf the Shipment is Not Correct ReturnsUncrating Your New Chiller SCW Series Central Chilling Stations Making Electrical Connections Installation Location ConsiderationsCheck Compressor Rotation Before Starting Unit To Process Piping ConsiderationsMaking Process Water Connections Making Tank Piping Connections Making Water-Cooled Condenser Connections Water Connection Sizing ConsiderationsGalvanic Corrosion Considerations Water Treatment ConsiderationsCondenser Water Out Installing the Remote Air-Cooled CondenserCondenser Water Water Pump Checking Motor DirectionCompressor Condenser Fan Lead-Lag Pumps AlarmsStaging Lead-Lag CompressorsFreezestat Control Chilled Water CircuitRefrigeration Circuit Percent by Freezing Protection CurveLow Pressure Cutout Flow SwitchHigh pressure cutout setting High Pressure CutoutOptional Condenser Water Manifold Control NozzleControl Probe Chilled Water ManifoldSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Checklist Startup ChecklistsSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Fan Set on Set off Number Psi KPa Bars Remote Air-Cooled SCW Series StartupShutdown Determining Flow RateGraphic Panel Devices Indicator Lights and Control Switches MMISCW Series Central Chilling Stations Operator Interface Introduction Using the StandardOperator Interface SCW Series Standard Control Panel Using the SCW Series Standard Operator InterfaceViewing and Operating Chiller Pumps Viewing and Setting System Temperatures Viewing Active Alarms and Handling Alarm ConditionsSetting System Temperatures Touchscreen Interface Introduction MMI Using the AdvancedTouchscreen Interface Using the SCW Series Advanced Touchscreen Interface Main Menu Screen Viewing Compressor StatusChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Water-Cooled Condenser MaintenanceLubrication Remote Air-CooledRecommended Pump Tank Spare Parts Evaporator MaintenancePump Motor Seal Makeup ValvePreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Determining Flow Rate IndexSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Parts Department Technical Assistance