Sterling installation manual SCW Series Central Chilling Stations

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2.Connect a refrigerant gauge to the suction service valve. Fully front seat the service valve and open one full turn.

3.Bump start the compressor by switching off then on quickly 0.5 to 1 second. If the rotation is correct, the suction pressure will drop immediately. A rise in pressure will indicate the wrong rotation. If this occurs, change over two electrical phases of the incoming power supply (do not change phase at the compressor starter).

Note:

Never switch contactor leads or motor leads for reversing rotation.

Do not use contactor or motor leads for phase matching.

Compressor damage will occur if the compressor is run in reverse. The compressor motor protector checks for correct phasing and will not allow it to start in reverse.

If you discover that compressor rotation is reversed, correct it by switching any two main power leads into the disconnect switch or distribution block on the unit.

;Open the 1” (approx. 25 mm) makeup water valve and allow the tank to fill until the automatic float valve shuts off. The float level should be adjusted so the standing water level is 8” (20 cm) from the top of the tank.

;Check for proper pump rotation direction. To confirm proper rotation:

1.Observe a pump pressure gauge connected to the suction and discharge sides of the pump casing through two ¼” (approx. 6.4 mm) gauge cocks.

2.Close the gauge cock leading to the pump suction and open the gauge cock leading to the pump discharge.

3.Close the discharge butterfly valve, crack it open, then start the pump and observe the gauge.

If the gauge indicates within 15 psi (103.4 kPa/1.03 bars) below the pump curve, pump rotation is correct. Pump rotation is clockwise opposite the shaft end.

If the gauge indicates 20 psi (137.9 kPa/1.38 bars) or more below the pump curve, the pump is running backwards. Reverse rotation by interchanging any two power mains to the pump motor or starter.

Recheck the pressure to be sure it increased.

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SCW Series Central Chilling Stations

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Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Safety Considerations Wear Safety Glasses and Work GlovesTable of Contents Startup Checklists Indicator Lights and Control Switches MMIViewing and Operating Chiller Pumps Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredStandard Features on Remote Condensers Available OptionsModel Number Nomeclature Typical Two-Circuit 60-195 Ton Water Cooled Chiller Nominal water flow gpm460/3/60 Vf Typical Two-Circuit 60-195 Ton Remote Air Cooled Chiller 460/3/60Scwr Series Remote Condenser Models Unpacking and Inspection Event of Shipping DamagesReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Bill of lading Packing listUncrating Your New Chiller SCW Series Central Chilling Stations Installation Location Considerations Making Electrical ConnectionsCheck Compressor Rotation Before Starting Unit To Process Piping ConsiderationsMaking Process Water Connections Making Tank Piping Connections Water Treatment Considerations Water Connection Sizing ConsiderationsGalvanic Corrosion Considerations Making Water-Cooled Condenser ConnectionsCondenser Water Out Installing the Remote Air-Cooled CondenserCondenser Water Water Pump Checking Motor DirectionCompressor Condenser Fan Lead-Lag Compressors AlarmsStaging Lead-Lag PumpsFreezestat Control Chilled Water CircuitRefrigeration Circuit Freezing Protection Curve Percent byHigh Pressure Cutout Flow SwitchHigh pressure cutout setting Low Pressure CutoutChilled Water Manifold Control NozzleControl Probe Optional Condenser Water ManifoldSCW Series Central Chilling Stations Startup Checklists Water-Cooled SCW Series Startup ChecklistSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Remote Air-Cooled SCW Series Startup Fan Set on Set off Number Psi KPa BarsDetermining Flow Rate ShutdownIndicator Lights and Control Switches MMI Graphic Panel DevicesSCW Series Central Chilling Stations Operator Interface Introduction Using the StandardOperator Interface Using the SCW Series Standard Operator Interface SCW Series Standard Control PanelViewing and Operating Chiller Pumps Viewing Active Alarms and Handling Alarm Conditions Viewing and Setting System TemperaturesSetting System Temperatures Touchscreen Interface Introduction MMI Using the AdvancedTouchscreen Interface Using the SCW Series Advanced Touchscreen Interface Viewing Compressor Status Main Menu ScreenChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Remote Air-Cooled Condenser MaintenanceLubrication Water-CooledMakeup Valve Evaporator MaintenancePump Motor Seal Recommended Pump Tank Spare PartsPreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Index Determining Flow RateSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Technical Assistance Parts Department