Sterling installation manual Startup Checklists, Water-Cooled SCW Series Startup Checklist

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5

Startup Checklists

 

 

5-1 Introduction

Important!

These lists assume the installation information in this manual has been read and followed.

Have new chillers started up and checked by a qualified refrigeration service technician.

Sterling offers factory startup for SCW Series chilling stations.

Call the Sterling Service Department at 1 (800) 233-4819 for more details.

5-2 Water-Cooled SCW Series Startup Checklist

;Check the shipping papers against the serial tag to be sure chiller size, type and voltage is correct for the process.

;Check the transformer primary voltage connections to be sure they are configured for the electrical power you are using.

;The voltage at the main power connection must be within plus or minus ten percent (±10%) of the voltage listed on the serial tag.

;Phase imbalance must be less than two percent (<2%).

;Electrical connections must conform to all applicable codes.

;Complete the chilled water TO PROCESS and FROM PROCESS connections.

;The optional or field installed chilled water supply and return valves on the chiller must be open.

;Be sure the pump tank and chilled water circuit are filled with a water/glycol mixture that provides freeze protection to 20°F (12ºC) below the leaving water temperature you want.

;Complete the tower or city condenser WATER IN and WATER OUT connections. Provide an adequate condenser water supply; 2 gpm per ton for city water or 3 gpm per ton for tower water operation.

;Remove all tools, foreign matter and debris from the pump tank reservoir and piping.

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SCW Series Central Chilling Stations

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Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Safety Considerations Wear Safety Glasses and Work GlovesTable of Contents Startup Checklists Indicator Lights and Control Switches MMIViewing and Operating Chiller Pumps Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredStandard Features on Remote Condensers Available OptionsModel Number Nomeclature Typical Two-Circuit 60-195 Ton Water Cooled Chiller Nominal water flow gpm460/3/60 Vf Typical Two-Circuit 60-195 Ton Remote Air Cooled Chiller 460/3/60Scwr Series Remote Condenser Models Unpacking and Inspection Event of Shipping DamagesReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Bill of lading Packing listUncrating Your New Chiller SCW Series Central Chilling Stations Installation Location Considerations Making Electrical ConnectionsCheck Compressor Rotation Before Starting Unit Making Process Water Connections Piping ConsiderationsTo Process Making Tank Piping Connections Water Treatment Considerations Water Connection Sizing ConsiderationsGalvanic Corrosion Considerations Making Water-Cooled Condenser ConnectionsCondenser Water Installing the Remote Air-Cooled CondenserCondenser Water Out Compressor Checking Motor DirectionWater Pump Condenser Fan Lead-Lag Compressors AlarmsStaging Lead-Lag PumpsRefrigeration Circuit Chilled Water CircuitFreezestat Control Freezing Protection Curve Percent byHigh Pressure Cutout Flow SwitchHigh pressure cutout setting Low Pressure CutoutChilled Water Manifold Control NozzleControl Probe Optional Condenser Water ManifoldSCW Series Central Chilling Stations Startup Checklists Water-Cooled SCW Series Startup ChecklistSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Remote Air-Cooled SCW Series Startup Fan Set on Set off Number Psi KPa BarsDetermining Flow Rate ShutdownIndicator Lights and Control Switches MMI Graphic Panel DevicesSCW Series Central Chilling Stations Operator Interface Using the StandardOperator Interface Introduction Using the SCW Series Standard Operator Interface SCW Series Standard Control PanelViewing and Operating Chiller Pumps Viewing Active Alarms and Handling Alarm Conditions Viewing and Setting System TemperaturesSetting System Temperatures Touchscreen Interface Using the AdvancedTouchscreen Interface Introduction MMI Using the SCW Series Advanced Touchscreen Interface Viewing Compressor Status Main Menu ScreenChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Remote Air-Cooled Condenser MaintenanceLubrication Water-CooledMakeup Valve Evaporator MaintenancePump Motor Seal Recommended Pump Tank Spare PartsPreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Index Determining Flow RateSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Technical Assistance Parts Department