Sterling installation manual Remote Air-Cooled SCW Series Startup Checklist

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7.Operate the chiller, looking for leaks and listening for unusual noises or vibrations that could indicate improper operation.

5-4 Remote Air-Cooled SCW Series Startup Checklist

;Check the shipping papers against the serial tag to be sure chiller size, type and voltage is correct for the process.

;Check the transformer primary voltage connections to be sure they are configured for the electrical power you are using.

;The voltage at the main power connection must read within plus or minus ten percent (±10%) of the voltage listed on the serial tag.

;Phase imbalance must be less than two percent (<2%).

;Electrical connections must conform to all applicable codes.

;Complete the chilled water TO PROCESS and FROM PROCESS connections.

;The optional or field installed chilled water supply and return valves must be open.

;Be sure the tank and chilled water circuit piping are filled with a water/glycol mixture. The water/glycol mix should provide freeze protection to 20°F below the leaving water temperature you’ve selected.

;The air cooled condenser should have an adequate supply of air for proper operation.

;Connect the main power to the unit and bump-start it to check for proper rotation direction. If the fans are operating backwards, reverse any two main power leads at the incoming terminal block.

;Remove all tools, foreign matter and debris from the pump tank reservoir and piping.

;Complete all piping leading to and from the pump tank. Observe all applicable codes.

;Complete all electrical wiring. Observe all applicable codes.

;Prepare all related equipment in the system for operation.

;Check for proper compressor rotation direction. To confirm proper rotation:

1. Connect a phase meter and phase incoming power ABC.

SCW Series Central Chilling Stations

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Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Wear Safety Glasses and Work Gloves Safety ConsiderationsTable of Contents Indicator Lights and Control Switches MMI Startup ChecklistsViewing and Operating Chiller Pumps Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Standard Features on Remote CondensersModel Number Nomeclature Nominal water flow gpm Typical Two-Circuit 60-195 Ton Water Cooled Chiller460/3/60 Vf 460/3/60 Typical Two-Circuit 60-195 Ton Remote Air Cooled ChillerScwr Series Remote Condenser Models Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Bill of lading Packing listUncrating Your New Chiller SCW Series Central Chilling Stations Making Electrical Connections Installation Location ConsiderationsCheck Compressor Rotation Before Starting Unit Making Process Water Connections Piping ConsiderationsTo Process Making Tank Piping Connections Galvanic Corrosion Considerations Water Connection Sizing ConsiderationsWater Treatment Considerations Making Water-Cooled Condenser ConnectionsCondenser Water Installing the Remote Air-Cooled CondenserCondenser Water Out Compressor Checking Motor DirectionWater Pump Condenser Fan Staging AlarmsLead-Lag Compressors Lead-Lag PumpsRefrigeration Circuit Chilled Water CircuitFreezestat Control Percent by Freezing Protection CurveHigh pressure cutout setting Flow SwitchHigh Pressure Cutout Low Pressure CutoutControl Probe Control NozzleChilled Water Manifold Optional Condenser Water ManifoldSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Checklist Startup ChecklistsSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Fan Set on Set off Number Psi KPa Bars Remote Air-Cooled SCW Series StartupShutdown Determining Flow RateGraphic Panel Devices Indicator Lights and Control Switches MMISCW Series Central Chilling Stations Operator Interface Using the StandardOperator Interface Introduction SCW Series Standard Control Panel Using the SCW Series Standard Operator InterfaceViewing and Operating Chiller Pumps Viewing and Setting System Temperatures Viewing Active Alarms and Handling Alarm ConditionsSetting System Temperatures Touchscreen Interface Using the AdvancedTouchscreen Interface Introduction MMI Using the SCW Series Advanced Touchscreen Interface Main Menu Screen Viewing Compressor StatusChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Lubrication Condenser MaintenanceRemote Air-Cooled Water-CooledPump Motor Seal Evaporator MaintenanceMakeup Valve Recommended Pump Tank Spare PartsPreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Determining Flow Rate IndexSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Parts Department Technical Assistance