Sterling SCW Series installation manual Table of Contents

Page 4

Table of Contents

1	General Information	................................................. 8
; 1-1	Introduction	8
; 1-2	Necessary Documents	8
; 1-3	Models Covered	9
; 1-4	Standard Features	9
; 1-5	Available Options	10

2	Shipping Information	16
; 2-1	Unpacking and Inspection	16
; 2-2	In the Event of Shipping Damages	16
; 2-3	If the Shipment is Not Complete	17
; 2-4	If the Shipment is Not Correct	17
; 2-5	Returns	17
; 2-6	Uncrating Your New Chiller	18

3	Installation		20
; 3-1		Installation Location Considerations	20
; 3-2		Making Electrical Connections	20
; 3-3		Piping Considerations	22
; 3-4		Making Process Water Connections	22
; 3-5		Making Tank Piping Connections	23
; 3-6		Water Connection Sizing Considerations	24
; 3-7		Galvanic Corrosion Considerations	24
; 3-8		Water Treatment Considerations	24
; 3-9		Making Water-Cooled Condenser Connections	24
; 3-10		Installing the Remote Air-Cooled Condenser	25
; 3-11		Checking Motor Direction	26

4	Sequence Of Operation		277
; 4-1	Staging	28
; 4-2	Alarms	28
; 4-3	Lead-Lag Compressors	28
; 4-4	Lead-Lag Pumps	28
; 4-5	Chilled Water Circuit	29

Page 4 of 77

SCW Series Central Chilling Stations

Image 4

Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Safety Considerations Wear Safety Glasses and Work GlovesTable of Contents Startup Checklists Indicator Lights and Control Switches MMIViewing and Operating Chiller Pumps Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredStandard Features on Remote Condensers Available OptionsModel Number Nomeclature Typical Two-Circuit 60-195 Ton Water Cooled Chiller Nominal water flow gpm460/3/60 Vf Typical Two-Circuit 60-195 Ton Remote Air Cooled Chiller 460/3/60Scwr Series Remote Condenser Models Unpacking and Inspection Event of Shipping DamagesIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Bill of lading Packing listUncrating Your New Chiller SCW Series Central Chilling Stations Installation Location Considerations Making Electrical ConnectionsCheck Compressor Rotation Before Starting Unit Making Process Water Connections Piping ConsiderationsTo Process Making Tank Piping Connections Water Connection Sizing Considerations Galvanic Corrosion ConsiderationsWater Treatment Considerations Making Water-Cooled Condenser ConnectionsCondenser Water Installing the Remote Air-Cooled CondenserCondenser Water Out Compressor Checking Motor DirectionWater Pump Condenser Fan Alarms StagingLead-Lag Compressors Lead-Lag PumpsRefrigeration Circuit Chilled Water CircuitFreezestat Control Freezing Protection Curve Percent byFlow Switch High pressure cutout settingHigh Pressure Cutout Low Pressure CutoutControl Nozzle Control ProbeChilled Water Manifold Optional Condenser Water ManifoldSCW Series Central Chilling Stations Startup Checklists Water-Cooled SCW Series Startup ChecklistSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Remote Air-Cooled SCW Series Startup Fan Set on Set off Number Psi KPa BarsDetermining Flow Rate ShutdownIndicator Lights and Control Switches MMI Graphic Panel DevicesSCW Series Central Chilling Stations Operator Interface Using the StandardOperator Interface Introduction Using the SCW Series Standard Operator Interface SCW Series Standard Control PanelViewing and Operating Chiller Pumps Viewing Active Alarms and Handling Alarm Conditions Viewing and Setting System TemperaturesSetting System Temperatures Touchscreen Interface Using the AdvancedTouchscreen Interface Introduction MMI Using the SCW Series Advanced Touchscreen Interface Viewing Compressor Status Main Menu ScreenChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Condenser Maintenance LubricationRemote Air-Cooled Water-CooledEvaporator Maintenance Pump Motor SealMakeup Valve Recommended Pump Tank Spare PartsPreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Index Determining Flow RateSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Technical Assistance Parts Department