Sterling SCW Series Water Connection Sizing Considerations, Galvanic Corrosion Considerations

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3-6 Water Connection Sizing Considerations

Important!

Run all external chilled water connections with adequate size to the process.

Provide the largest possible openings and passages for the flow of chilled water through platens, dies, molds, or other pieces of equipment.

Minimum external pressure drop is critical for proper operation.

3-7 Galvanic Corrosion Considerations

Water circuit piping components are primarily ferrous (iron) and react electro-chemically with non-ferrous metallic materials such as copper. Some water has dissolved minerals that will greatly accelerate the reaction between dissimilar metals.

Use PVC or ferrous piping to minimize galvanic action. If piping must be copper, use dielectric unions at the chiller.

3-8 Water Treatment Considerations

Water treatment is important in any piping system. In some locations, raw water may be used in the system without problem; in other locations, it will result in large deposits of scale and corrosion.

Sterling offers a complete line of water treatment equipment. Contact your Sterling sales representative for water testing and treatment options.

3-9 Making Water-Cooled Condenser Connections

SCW Series water-cooled chilling stations use city or tower water as a cooling medium. All external condenser supply and discharge piping and connections should be of adequate size. Water regulating valves are not required on the SCW Central Chiller if the tower water does not fall below 65°F (18ºC). Water flow must be adjusted based upon the pressure drop in the following table on the next page.

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SCW Series Central Chilling Stations

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Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Safety Considerations Wear Safety Glasses and Work GlovesTable of Contents Startup Checklists Indicator Lights and Control Switches MMIViewing and Operating Chiller Pumps Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredStandard Features on Remote Condensers Available OptionsModel Number Nomeclature Typical Two-Circuit 60-195 Ton Water Cooled Chiller Nominal water flow gpm460/3/60 Vf Typical Two-Circuit 60-195 Ton Remote Air Cooled Chiller 460/3/60Scwr Series Remote Condenser Models Unpacking and Inspection Event of Shipping DamagesIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Bill of lading Packing listUncrating Your New Chiller SCW Series Central Chilling Stations Installation Location Considerations Making Electrical ConnectionsCheck Compressor Rotation Before Starting Unit Piping Considerations Making Process Water ConnectionsTo Process Making Tank Piping Connections Water Connection Sizing Considerations Galvanic Corrosion ConsiderationsWater Treatment Considerations Making Water-Cooled Condenser ConnectionsInstalling the Remote Air-Cooled Condenser Condenser WaterCondenser Water Out Checking Motor Direction CompressorWater Pump Condenser Fan Alarms StagingLead-Lag Compressors Lead-Lag PumpsChilled Water Circuit Refrigeration CircuitFreezestat Control Freezing Protection Curve Percent byFlow Switch High pressure cutout settingHigh Pressure Cutout Low Pressure CutoutControl Nozzle Control ProbeChilled Water Manifold Optional Condenser Water ManifoldSCW Series Central Chilling Stations Startup Checklists Water-Cooled SCW Series Startup ChecklistSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Remote Air-Cooled SCW Series Startup Fan Set on Set off Number Psi KPa BarsDetermining Flow Rate ShutdownIndicator Lights and Control Switches MMI Graphic Panel DevicesSCW Series Central Chilling Stations Using the Standard Operator InterfaceOperator Interface Introduction Using the SCW Series Standard Operator Interface SCW Series Standard Control PanelViewing and Operating Chiller Pumps Viewing Active Alarms and Handling Alarm Conditions Viewing and Setting System TemperaturesSetting System Temperatures Using the Advanced Touchscreen InterfaceTouchscreen Interface Introduction MMI Using the SCW Series Advanced Touchscreen Interface Viewing Compressor Status Main Menu ScreenChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Condenser Maintenance LubricationRemote Air-Cooled Water-CooledEvaporator Maintenance Pump Motor SealMakeup Valve Recommended Pump Tank Spare PartsPreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Index Determining Flow RateSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Technical Assistance Parts Department