Sterling SCW Series Piping Considerations, Making Process Water Connections, To Process

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Note:

Never switch contactor leads or motor leads for reversing rotation.

Do not use contactor or motor leads for phase matching.

Compressor damage will occur if the compressor is run in reverse. The compressor motor protector checks for correct phasing and will not allow it to start in reverse.

If you discover that compressor rotation is reversed, correct it by switching any two main power leads into the disconnect switch or distribution block on the unit.

Check your work and proceed to the following Piping Considerations section.

3-3 Piping Considerations

Piping systems vary with process application and pump tank configuration. Typical system configuration drawings are provided in this manual; the details may or may not apply to your application. Piping systems must be designed by a person knowledgeable in piping system design and configuration. Sterling’s Contracting Department can design and install a piping system tailored to your process.

All water piping returning to the pump tank must be equipped with an inverted trap with a vacuum breaker at the high point of the system to prevent mains from siphoning into the pump tank.

Run mains full size in order to reduce pressure drop in the system and provide maximum pressures at the ends of the mains.

3-4 Making Process Water Connections

All Models

All SCW Series chilling stations have two chilled water connections per unit, and on water-cooled models, one more set of water connections for condenser water:

To Process

The chilled water supply outlet leading to the process being controlled.

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SCW Series Central Chilling Stations

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Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Safety Considerations Wear Safety Glasses and Work GlovesTable of Contents Startup Checklists Indicator Lights and Control Switches MMIViewing and Operating Chiller Pumps Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredStandard Features on Remote Condensers Available OptionsModel Number Nomeclature Typical Two-Circuit 60-195 Ton Water Cooled Chiller Nominal water flow gpm460/3/60 Vf Typical Two-Circuit 60-195 Ton Remote Air Cooled Chiller 460/3/60Scwr Series Remote Condenser Models Unpacking and Inspection Event of Shipping DamagesReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Bill of lading Packing listUncrating Your New Chiller SCW Series Central Chilling Stations Installation Location Considerations Making Electrical ConnectionsCheck Compressor Rotation Before Starting Unit Making Process Water Connections Piping ConsiderationsTo Process Making Tank Piping Connections Water Treatment Considerations Water Connection Sizing ConsiderationsGalvanic Corrosion Considerations Making Water-Cooled Condenser ConnectionsCondenser Water Installing the Remote Air-Cooled CondenserCondenser Water Out Compressor Checking Motor DirectionWater Pump Condenser Fan Lead-Lag Compressors AlarmsStaging Lead-Lag PumpsRefrigeration Circuit Chilled Water CircuitFreezestat Control Freezing Protection Curve Percent byHigh Pressure Cutout Flow SwitchHigh pressure cutout setting Low Pressure CutoutChilled Water Manifold Control NozzleControl Probe Optional Condenser Water ManifoldSCW Series Central Chilling Stations Startup Checklists Water-Cooled SCW Series Startup ChecklistSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Remote Air-Cooled SCW Series Startup Fan Set on Set off Number Psi KPa BarsDetermining Flow Rate ShutdownIndicator Lights and Control Switches MMI Graphic Panel DevicesSCW Series Central Chilling Stations Operator Interface Using the StandardOperator Interface Introduction Using the SCW Series Standard Operator Interface SCW Series Standard Control PanelViewing and Operating Chiller Pumps Viewing Active Alarms and Handling Alarm Conditions Viewing and Setting System TemperaturesSetting System Temperatures Touchscreen Interface Using the AdvancedTouchscreen Interface Introduction MMI Using the SCW Series Advanced Touchscreen Interface Viewing Compressor Status Main Menu ScreenChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Remote Air-Cooled Condenser MaintenanceLubrication Water-CooledMakeup Valve Evaporator MaintenancePump Motor Seal Recommended Pump Tank Spare PartsPreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Index Determining Flow RateSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Technical Assistance Parts Department