Sterling SCW Series installation manual Problem Possible Cause Solution

Page 69

Problem

Possible Cause

Solution

 

 

Allow time to cool and reset.

 

 

Check for high/low voltage.

 

 

Voltage must be within plus

 

Compressor internal overload

or minus ten percent (±10%)

 

of nameplate rating.

 

open.

 

Check for poor compressor

 

 

 

 

electrical connections.

 

 

Check compressor rotation

 

 

on scroll compressors.

 

Compressor contactor

Repair or replace.

 

holding coil open.

Pump runs,

 

Defective fan motor.

Repair or replace.

compressor does not

Fan motor out on overload.

Reset and test.

(cont’d).

Defective freezestat.

Replace.

 

Refrigerant low.

Check the refrigerant charge.

 

Defective fan cycling control.

Replace.

 

Low refrigerant pressure

Sight glass should be clear

 

while comperssor runs. Call

 

switch contact open.

for service if bubbling or

 

 

foaming.

 

Defective pump motor

Repair or replace.

 

interlock to compressor

 

control circuit.

 

 

Broken wire in the

Locate and repair.

 

compressor control circuit.

 

 

 

Freezestat control setting is

Lower set point to 10°F (6ºC)

 

below the leaving water

Pump runs, compressor

too high.

temperature you want with at

 

least 15 degrees differential.

cycles at short intervals.

 

Check refrigeration charge;

 

Refrigerant is too low.

check refrigerant sight glass

 

for bubbles or a level in the

 

 

 

 

glass.

 

Improper water/glycol

Be sure the antifreeze

 

mixture protection is right for

Leaving water temperature is

mixture.

the process.

 

not at set point.

Defective freezestat control.

Replace.

 

Refrigerant charge is low.

Call service to find and repair

 

the leak. Add refrigerant.

 

 

Pump pressure is too high.

Restricted water flow.

Check for partially closed

valves etc. Be sure all lines

 

 

are properly sized.

SCW Series Central Chilling Stations

Page 69 of 77

Image 69
Contents SCW Series Central Chilling Stations SCW Series Central Chilling Stations Wear Safety Glasses and Work Gloves Safety ConsiderationsTable of Contents Indicator Lights and Control Switches MMI Startup ChecklistsViewing and Operating Chiller Pumps Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Standard Features on Remote CondensersModel Number Nomeclature Nominal water flow gpm Typical Two-Circuit 60-195 Ton Water Cooled Chiller460/3/60 Vf 460/3/60 Typical Two-Circuit 60-195 Ton Remote Air Cooled ChillerScwr Series Remote Condenser Models Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Bill of lading Packing listUncrating Your New Chiller SCW Series Central Chilling Stations Making Electrical Connections Installation Location ConsiderationsCheck Compressor Rotation Before Starting Unit Piping Considerations Making Process Water ConnectionsTo Process Making Tank Piping Connections Galvanic Corrosion Considerations Water Connection Sizing ConsiderationsWater Treatment Considerations Making Water-Cooled Condenser ConnectionsInstalling the Remote Air-Cooled Condenser Condenser WaterCondenser Water Out Checking Motor Direction CompressorWater Pump Condenser Fan Staging AlarmsLead-Lag Compressors Lead-Lag PumpsChilled Water Circuit Refrigeration CircuitFreezestat Control Percent by Freezing Protection CurveHigh pressure cutout setting Flow SwitchHigh Pressure Cutout Low Pressure CutoutControl Probe Control NozzleChilled Water Manifold Optional Condenser Water ManifoldSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Checklist Startup ChecklistsSCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Fan Set on Set off Number Psi KPa Bars Remote Air-Cooled SCW Series StartupShutdown Determining Flow RateGraphic Panel Devices Indicator Lights and Control Switches MMISCW Series Central Chilling Stations Using the Standard Operator InterfaceOperator Interface Introduction SCW Series Standard Control Panel Using the SCW Series Standard Operator InterfaceViewing and Operating Chiller Pumps Viewing and Setting System Temperatures Viewing Active Alarms and Handling Alarm ConditionsSetting System Temperatures Using the Advanced Touchscreen InterfaceTouchscreen Interface Introduction MMI Using the SCW Series Advanced Touchscreen Interface Main Menu Screen Viewing Compressor StatusChiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Lubrication Condenser MaintenanceRemote Air-Cooled Water-CooledPump Motor Seal Evaporator MaintenanceMakeup Valve Recommended Pump Tank Spare PartsPreventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Determining Flow Rate IndexSCW Series Central Chilling Stations Service Notes Service Notes Service Notes Parts Department Technical Assistance