Sterling AF-XXX specifications Examples, Observed Feed Rates

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Examples:

This example shows how to extrapolate a desired feed rate of 3 lbs./hr., based on the feed rates of 3 trial rpm settings.

Observed Feed Rates

Sample 1 = 2 pounds per hour @ 20 rpm

Sample 2 = 4 pounds per hour @ 40 rpm

Sample 3 = 6 pounds per hour @ 60 rpm

In this example, a feed rate of 3 lbs./hr. would be about 30 rpm.

 

8

 

 

 

 

 

 

 

Calculated

7

 

 

 

 

 

 

 

feed rates

6

 

 

 

 

 

3

 

(lbs/hr)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

@ the

5

 

 

 

2

 

 

 

trial RPM

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

0

10

20

30

40

50

60

70

 

0

 

 

 

Trial RPM settings

 

Additive Feeders

Chapter 3: Installation

20 of 55

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Contents SF Series Additive Feeders Shipping Information Table of Contents Program Parameter Descriptions Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberAdditive Feeder Safety Tags Maintenance ResponsibilityReporting a Safety Defect Standard Features Mechanical FeaturesFunctional Description Models Covered in This ManualOptions Electrical FeaturesController Features Accessories Safety Devices and InterlocksFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Installation Supply System InstallationUncrating the Equipment Rigging and Placing the Additive FeederControl Relay Connection Main Power ConnectionElectrical Connections Setup Procedures Determining the Desired Feed Rate110 100 Equipment Needed Calibration ProcedureProcedure Examples Observed Feed RatesInitial Start-up Pre-Startup ChecksStarting Up the Additive Feeder Shutting Down the Additive FeederTimer Module Used as a Cycle Override Safety TimerOperation Start-upCounter Module Elapsed Time ModuleInjection Molding Applications Injection MoldingControl Relay Connection Field Control ProgrammingProgramming Step by Step Guide Resetting the Unit to Un-Programmed StateJP1 Program Enable Jumper Additive Feeders Operation Injection Mode Application Notes Extrusion Applications Extruder Tracking ControlExtruder Tracking Installation and Setup Extruder Tracking EquationValue Mode Running ModeParameter-Selection Mode Resetting the Unit to Un-Programmed State Minimum Input Pulse Rate Input Pulse Signal RequirementsExtruder Tracking Control Application Notes Maximum Input Pulse Rate Minimum and Maximum Percent SetpointsProgram Parameter Descriptions Defining Program ParametersMode 1 Default to Zero Parameter 19 Power-up Value Parameter 35 Signal Input 2 S2 Input Configuration Parameter 36 Signal Input 2 S2 Setpoint Photocopy this page for your maintenance records MaintenancePreventative Maintenance Schedule Preventative Maintenance Material Cleanout/ChangeoverCorrective Maintenance Auger Assembly ChangeoverRemoving Auger Assembly Installing Auger AssemblyMotor Brush Replacement Introduction TroubleshootingProblem Possible cause Corrective action Problem Possible cause Corrective action Additive Feeders Troubleshooting Annex B Information Technical SpecificationsAppendix Drawings and Diagrams Additive Feeder Specifications and Overall DimensionsTypical Additive Feeder Controllers Spare Parts List Exploded Assembly Drawing Parts ListDetail # Part number Part/assembly description One Component Control Enclosure Parts Identification Safety Tag Information Warranty ReturnsReturned Material Policy Credit ReturnsAdditive Feeder Identification Serial Number Tag Company LogoTechnical Assistance Sterling, Inc Th Street New Berlin, WIWorksheet for Charting Feed Rates