Sterling AF-XXX specifications Table of Contents

Page 3

Table of Contents

CHAPTER 1: SAFETY

V

1-1 How to Use This Manual

v

 

Safety Symbols Used in this Manual

v

1-2

Warnings and Precautions

vi

1-3

Responsibility

vii

 

General Responsibility

vii

 

Operator Responsibility

viii

 

Additive Feeder Safety Tags

ix

 

Maintenance Responsibility

ix

 

Reporting a Safety Defect

x

CHAPTER 2: FUNCTIONAL DESCRIPTION

11

2-1 Models Covered in This Manual

11

2-2

General Description

11

2-3

Standard Features

11

 

Mechanical Features

11

 

Electrical Features

12

 

Controller Features

12

2-4

Options

12

2-5

Accessories

13

2-6 Safety Devices and Interlocks

13

CHAPTER 3: INSTALLATION

15

3-1

Uncrating the Equipment

15

3-2 Rigging and Placing the Additive Feeder

15

3-3

Electrical Connections

16

3-4

Setup Procedures

17

 

Determining the Desired Feed Rate

17

 

Calibration Procedure

19

3-5

Initial Start-up

21

 

Pre-Startup Checks

21

 

Starting Up the Additive Feeder

21

 

Shutting Down the Additive Feeder

21

CHAPTER 4: OPERATION

22

4-1

Start-up

22

4-2 Controller Description and Operation

22

 

Identifying Control Panel Indicator Lights and Switches on the Controller

..........22

 

Timer/Counter Control Operation (Injection Molding Applications)

22

 

Timer/Elapsed Timer Control (Extrusion & Blow Molding Applications)

23

4-3

Injection Molding Applications

24

 

Steps that must be completed before the additive feeder will perform properly:.24

 

Injection Molding

24

 

Control Relay Connection

24

 

Field Control Programming

24

Additive Feeders

iii

Image 3
Contents SF Series Additive Feeders Shipping Information Table of Contents Program Parameter Descriptions Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityMaintenance Responsibility Additive Feeder Safety TagsReporting a Safety Defect Models Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionElectrical Features Controller FeaturesOptions Safety Devices and Interlocks AccessoriesSafety Circuit Standards Safety Device Lock-OutsFail Safe Operation Rigging and Placing the Additive Feeder InstallationSupply System Installation Uncrating the EquipmentMain Power Connection Electrical ConnectionsControl Relay Connection Determining the Desired Feed Rate Setup Procedures110 100 Calibration Procedure ProcedureEquipment Needed Observed Feed Rates ExamplesShutting Down the Additive Feeder Initial Start-upPre-Startup Checks Starting Up the Additive FeederStart-up Timer ModuleUsed as a Cycle Override Safety Timer OperationElapsed Time Module Counter ModuleField Control Programming Injection Molding ApplicationsInjection Molding Control Relay ConnectionResetting the Unit to Un-Programmed State JP1 Program Enable JumperProgramming Step by Step Guide Additive Feeders Operation Injection Mode Application Notes Extruder Tracking Control Extrusion ApplicationsExtruder Tracking Equation Extruder Tracking Installation and SetupRunning Mode Parameter-Selection ModeValue Mode Resetting the Unit to Un-Programmed State Input Pulse Signal Requirements Extruder Tracking Control Application NotesMinimum Input Pulse Rate Minimum and Maximum Percent Setpoints Maximum Input Pulse RateDefining Program Parameters Program Parameter DescriptionsMode 1 Default to Zero Parameter 19 Power-up Value Parameter 35 Signal Input 2 S2 Input Configuration Parameter 36 Signal Input 2 S2 Setpoint Maintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Material Cleanout/Changeover Preventative MaintenanceInstalling Auger Assembly Corrective MaintenanceAuger Assembly Changeover Removing Auger AssemblyMotor Brush Replacement Troubleshooting Problem Possible cause Corrective actionIntroduction Problem Possible cause Corrective action Additive Feeders Troubleshooting Technical Specifications AppendixAnnex B Information Additive Feeder Specifications and Overall Dimensions Drawings and DiagramsTypical Additive Feeder Controllers Exploded Assembly Drawing Parts List Spare Parts ListDetail # Part number Part/assembly description One Component Control Enclosure Parts Identification Credit Returns Safety Tag InformationWarranty Returns Returned Material PolicyCompany Logo Additive Feeder Identification Serial Number TagSterling, Inc Th Street New Berlin, WI Technical AssistanceWorksheet for Charting Feed Rates