Sterling AF-XXX specifications Resetting the Unit to Un-Programmed State

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Resetting the Unit to Un-Programmed State

The factory-default settings can be easily restored using either of two methods. Both methods require the Program Enable jumper to be in the “On” position. The first is to apply power to the unit with both the Enter and Down buttons pressed for 3 seconds. The second is to change the value of parameter 95 to 5.

JP1 (Program Enable Jumper)

The JP1 jumper is located under the dust cover on the back end of the upper board. When the jumper is set to the "Off" position, all programming features are locked out to the front panel user. When the jumper is in the "On" position, the programming parameters are open to change. JP1 is shipped in the "Off" position.

Programming Step by Step Guide

1.Remove the power source from the controller. Following the procedures in your facility, lockout or tagout the power source.

2.Remove the cover from the control enclosure.

3.At the connection end of the drive, lift the black plastic dust cover up slightly and slide it out of the back of the drive.

4.Locate the jumper labeled “JP1.”

5.Move the JP1 jumper from the “OFF” position to the “ON” position.

6.Slide the black plastic cover back into position.

7.Install the enclosure cover.

8.Remove any lockout/tagout devices in use as per procedures in place at your facility, then connect the controller to the power source and power the unit up.

9.Press the Enter button until parameter selection mode is entered. When the drive is in Parameter-Selection Mode, the far left of the display will be a “P.”

10.Use the Up and Down Arrow buttons to navigate to the desired parameter.

11.When the parameter number to be changed is displayed press the Enter button to enter Value Mode. When in Value Mode, the two dots which form the colon between digits two and three will alternately flash.

12.Use the Up and Down Arrow buttons to change the parameter’s displayed value.

13.Press the Enter button to return to Parameter-Selection Mode.

Additive Feeders

Chapter 4: Operation

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Contents SF Series Additive Feeders Shipping Information Table of Contents Program Parameter Descriptions How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityMaintenance Responsibility Additive Feeder Safety TagsReporting a Safety Defect Models Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionController Features Electrical FeaturesOptions Safety Devices and Interlocks AccessoriesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Rigging and Placing the Additive Feeder InstallationSupply System Installation Uncrating the EquipmentElectrical Connections Main Power ConnectionControl Relay Connection Determining the Desired Feed Rate Setup Procedures110 100 Procedure Calibration ProcedureEquipment Needed Observed Feed Rates ExamplesShutting Down the Additive Feeder Initial Start-upPre-Startup Checks Starting Up the Additive FeederStart-up Timer ModuleUsed as a Cycle Override Safety Timer OperationElapsed Time Module Counter ModuleField Control Programming Injection Molding ApplicationsInjection Molding Control Relay ConnectionJP1 Program Enable Jumper Resetting the Unit to Un-Programmed StateProgramming Step by Step Guide Additive Feeders Operation Injection Mode Application Notes Extruder Tracking Control Extrusion ApplicationsExtruder Tracking Equation Extruder Tracking Installation and SetupParameter-Selection Mode Running ModeValue Mode Resetting the Unit to Un-Programmed State Extruder Tracking Control Application Notes Input Pulse Signal RequirementsMinimum Input Pulse Rate Minimum and Maximum Percent Setpoints Maximum Input Pulse RateDefining Program Parameters Program Parameter DescriptionsMode 1 Default to Zero Parameter 19 Power-up Value Parameter 35 Signal Input 2 S2 Input Configuration Parameter 36 Signal Input 2 S2 Setpoint Preventative Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Material Cleanout/Changeover Preventative MaintenanceInstalling Auger Assembly Corrective MaintenanceAuger Assembly Changeover Removing Auger AssemblyMotor Brush Replacement Problem Possible cause Corrective action TroubleshootingIntroduction Problem Possible cause Corrective action Additive Feeders Troubleshooting Appendix Technical SpecificationsAnnex B Information Additive Feeder Specifications and Overall Dimensions Drawings and DiagramsTypical Additive Feeder Controllers Exploded Assembly Drawing Parts List Spare Parts ListDetail # Part number Part/assembly description One Component Control Enclosure Parts Identification Credit Returns Safety Tag InformationWarranty Returns Returned Material PolicyCompany Logo Additive Feeder Identification Serial Number TagSterling, Inc Th Street New Berlin, WI Technical AssistanceWorksheet for Charting Feed Rates