Sterling AF-XXX specifications Reporting a Safety Defect

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When you have completed the repair or maintenance procedure, check your work and remove your tools, rigging, and handling equipment.

Do not restore power to the equipment until all persons are clear of the area. DO NOT start and run the machine until you are sure all parts are functioning correctly.

BEFORE you turn the machine over to the operator for production, verify all equipment enclosure panels, guards and safety devices are in place and functioning properly.

Reporting a Safety Defect

If you believe that your equipment has a defect that could cause injury, you should immediately discontinue its use and inform the manufacturer.

The principle factors that can result in injury are failure to follow proper operating procedures (i.e. lockout/tagout), or failure to maintain a clean and safe working environment.

Additive Feeders

Chapter 1: Safety

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Contents SF Series Additive Feeders Shipping Information Table of Contents Program Parameter Descriptions How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberAdditive Feeder Safety Tags Maintenance ResponsibilityReporting a Safety Defect Functional Description Standard FeaturesMechanical Features Models Covered in This ManualController Features Electrical FeaturesOptions Accessories Safety Devices and InterlocksSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Uncrating the Equipment InstallationSupply System Installation Rigging and Placing the Additive FeederElectrical Connections Main Power ConnectionControl Relay Connection Setup Procedures Determining the Desired Feed Rate110 100 Procedure Calibration ProcedureEquipment Needed Examples Observed Feed RatesStarting Up the Additive Feeder Initial Start-upPre-Startup Checks Shutting Down the Additive FeederOperation Timer ModuleUsed as a Cycle Override Safety Timer Start-upCounter Module Elapsed Time ModuleControl Relay Connection Injection Molding ApplicationsInjection Molding Field Control ProgrammingJP1 Program Enable Jumper Resetting the Unit to Un-Programmed StateProgramming Step by Step Guide Additive Feeders Operation Injection Mode Application Notes Extrusion Applications Extruder Tracking ControlExtruder Tracking Installation and Setup Extruder Tracking EquationParameter-Selection Mode Running ModeValue Mode Resetting the Unit to Un-Programmed State Extruder Tracking Control Application Notes Input Pulse Signal RequirementsMinimum Input Pulse Rate Maximum Input Pulse Rate Minimum and Maximum Percent SetpointsProgram Parameter Descriptions Defining Program ParametersMode 1 Default to Zero Parameter 19 Power-up Value Parameter 35 Signal Input 2 S2 Input Configuration Parameter 36 Signal Input 2 S2 Setpoint Preventative Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Maintenance Material Cleanout/ChangeoverRemoving Auger Assembly Corrective MaintenanceAuger Assembly Changeover Installing Auger AssemblyMotor Brush Replacement Problem Possible cause Corrective action TroubleshootingIntroduction Problem Possible cause Corrective action Additive Feeders Troubleshooting Appendix Technical SpecificationsAnnex B Information Drawings and Diagrams Additive Feeder Specifications and Overall DimensionsTypical Additive Feeder Controllers Spare Parts List Exploded Assembly Drawing Parts ListDetail # Part number Part/assembly description One Component Control Enclosure Parts Identification Returned Material Policy Safety Tag InformationWarranty Returns Credit ReturnsAdditive Feeder Identification Serial Number Tag Company LogoTechnical Assistance Sterling, Inc Th Street New Berlin, WIWorksheet for Charting Feed Rates