Sterling AF-XXX specifications General Responsibility

Page 7

1-3 Responsibility

These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine.

All personnel engaged in the use of the machine should become familiar with its operation as described in this manual.

Proper operation of the machine promotes safety for the operator and all workers in its vicinity.

Each individual must take responsibility for observing the prescribed safety rules as outlined. All warning and danger signs must be observed and obeyed. All actual or potential danger areas must be reported to your immediate supervisor.

General Responsibility

No matter who you are, safety is important. Owners, operators and maintenance personnel must realize that every day, safety is a vital part of their jobs.

If your main concern is loss of productivity, remember that production is always affected in a negative way following an accident. The following are some of the ways that accidents can affect your production:

Loss of a skilled operator (temporarily or permanently)

Breakdown of shop morale

Costly damage to equipment

Downtime

An effective safety program is responsible and economically sound.

Organize a safety committee or group, and hold regular meetings. Promote this group from the management level. Through this group, the safety program can be continually reviewed, maintained, and improved. Keep minutes or a record of the meetings.

Hold daily equipment inspections in addition to regular maintenance checks. You will keep your equipment safe for production and exhibit your commitment to safety.

Please read and use this manual as a guide to equipment safety. This manual contains safety warnings throughout, specific to each function and point of operation.

Additive Feeders

Chapter 1: Safety

vii

Image 7
Contents SF Series Additive Feeders Shipping Information Table of Contents Program Parameter Descriptions How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityMaintenance Responsibility Additive Feeder Safety TagsReporting a Safety Defect Models Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionController Features Electrical FeaturesOptions Safety Devices and Interlocks AccessoriesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Rigging and Placing the Additive Feeder InstallationSupply System Installation Uncrating the EquipmentElectrical Connections Main Power ConnectionControl Relay Connection Determining the Desired Feed Rate Setup Procedures110 100 Procedure Calibration ProcedureEquipment Needed Observed Feed Rates ExamplesShutting Down the Additive Feeder Initial Start-upPre-Startup Checks Starting Up the Additive FeederStart-up Timer ModuleUsed as a Cycle Override Safety Timer OperationElapsed Time Module Counter ModuleField Control Programming Injection Molding ApplicationsInjection Molding Control Relay ConnectionJP1 Program Enable Jumper Resetting the Unit to Un-Programmed StateProgramming Step by Step Guide Additive Feeders Operation Injection Mode Application Notes Extruder Tracking Control Extrusion ApplicationsExtruder Tracking Equation Extruder Tracking Installation and SetupParameter-Selection Mode Running ModeValue Mode Resetting the Unit to Un-Programmed State Extruder Tracking Control Application Notes Input Pulse Signal RequirementsMinimum Input Pulse Rate Minimum and Maximum Percent Setpoints Maximum Input Pulse RateDefining Program Parameters Program Parameter DescriptionsMode 1 Default to Zero Parameter 19 Power-up Value Parameter 35 Signal Input 2 S2 Input Configuration Parameter 36 Signal Input 2 S2 Setpoint Preventative Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Material Cleanout/Changeover Preventative MaintenanceInstalling Auger Assembly Corrective MaintenanceAuger Assembly Changeover Removing Auger AssemblyMotor Brush Replacement Problem Possible cause Corrective action TroubleshootingIntroduction Problem Possible cause Corrective action Additive Feeders Troubleshooting Appendix Technical SpecificationsAnnex B Information Additive Feeder Specifications and Overall Dimensions Drawings and DiagramsTypical Additive Feeder Controllers Exploded Assembly Drawing Parts List Spare Parts ListDetail # Part number Part/assembly description One Component Control Enclosure Parts Identification Credit Returns Safety Tag InformationWarranty Returns Returned Material PolicyCompany Logo Additive Feeder Identification Serial Number TagSterling, Inc Th Street New Berlin, WI Technical AssistanceWorksheet for Charting Feed Rates