Sterling AF-XXX specifications Worksheet for Charting Feed Rates

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Worksheet for Charting Feed Rates

Material ________________________________

Auger size _______________________________

Feed rate unit of measure _________________

Trial #1 rpm _____________ Feed rate _______________

Trial #2 rpm _____________ Feed rate _______________

80

70

60

Auger 50

RPM 40 setting

30

20

10

0

0 ____ ____ ____ ____ ____ ____ ____ ____

Observed feed rates (lbs./hr., oz./min., etc.)

- Photocopy this page for your records -

Additive Feeders

Chapter 8: Appendix

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Contents SF Series Additive Feeders Shipping Information Table of Contents Program Parameter Descriptions How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityMaintenance Responsibility Additive Feeder Safety TagsReporting a Safety Defect Models Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionController Features Electrical FeaturesOptions Safety Devices and Interlocks AccessoriesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Rigging and Placing the Additive Feeder InstallationSupply System Installation Uncrating the EquipmentElectrical Connections Main Power ConnectionControl Relay Connection Determining the Desired Feed Rate Setup Procedures110 100 Procedure Calibration ProcedureEquipment Needed Observed Feed Rates ExamplesShutting Down the Additive Feeder Initial Start-upPre-Startup Checks Starting Up the Additive FeederStart-up Timer ModuleUsed as a Cycle Override Safety Timer OperationElapsed Time Module Counter ModuleField Control Programming Injection Molding ApplicationsInjection Molding Control Relay ConnectionJP1 Program Enable Jumper Resetting the Unit to Un-Programmed StateProgramming Step by Step Guide Additive Feeders Operation Injection Mode Application Notes Extruder Tracking Control Extrusion ApplicationsExtruder Tracking Equation Extruder Tracking Installation and SetupParameter-Selection Mode Running ModeValue Mode Resetting the Unit to Un-Programmed State Extruder Tracking Control Application Notes Input Pulse Signal RequirementsMinimum Input Pulse Rate Minimum and Maximum Percent Setpoints Maximum Input Pulse RateDefining Program Parameters Program Parameter DescriptionsMode 1 Default to Zero Parameter 19 Power-up Value Parameter 35 Signal Input 2 S2 Input Configuration Parameter 36 Signal Input 2 S2 Setpoint Preventative Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Material Cleanout/Changeover Preventative MaintenanceInstalling Auger Assembly Corrective MaintenanceAuger Assembly Changeover Removing Auger AssemblyMotor Brush Replacement Problem Possible cause Corrective action TroubleshootingIntroduction Problem Possible cause Corrective action Additive Feeders Troubleshooting Appendix Technical SpecificationsAnnex B Information Additive Feeder Specifications and Overall Dimensions Drawings and DiagramsTypical Additive Feeder Controllers Exploded Assembly Drawing Parts List Spare Parts ListDetail # Part number Part/assembly description One Component Control Enclosure Parts Identification Credit Returns Safety Tag InformationWarranty Returns Returned Material PolicyCompany Logo Additive Feeder Identification Serial Number TagSterling, Inc Th Street New Berlin, WI Technical AssistanceWorksheet for Charting Feed Rates