Sterling AF-XXX specifications Counter Module, Elapsed Time Module

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Procedure

1.Time the duration of feeder operation during a typical Injection molding machine shot cycle.

2.Set the timer to a slightly longer value.

3.Start the additive feeder by flipping the motor switch to the AUTO position.

4.If the timer times out because of a process flow problem, the feeder will automatically stop.

5.Reset the power switch.

Counter Module

The counter module may be used as an inventory management aid and can also confirm the total cycles between reset independent of the IMM’s control. Every IMM cycle will increment the display value. The counter module has battery-backed memory and will not lose count if the electrical power is interrupted.

•Press the RESET button to reset the counter.

Note: Remove the jumper on the back of the module to lock out the reset button. Replace the jumper to restore reset button operation. Disconnect the power before moving the jumper.

Timer/Elapsed Timer Control (Extrusion & Blow Molding Applications)

The Timer/Elapsed Timer control is designed for use with continuous processes like extrusion and blow molding and features a timer and elapsed time module.

Timer Module

This feature of the controller assists in calibration of the additive feeder (See Page 19 for specific calibration instructions).

1.Set the timer to the desired calibration period, using the round timer keys (see the timer information sheet for additional information).

2.Start the additive feeder by flipping the motor switch to the MANUAL position.

3.When the timer times out, the feeder will automatically stop.

Elapsed Time Module

The elapsed time module may be used as an inventory management aid for continuous processing operations.

The timer module measures the time the additive feeder control receives the monitored control relay signal from the extruder/blow molder machine. The timer module has a battery- backed memory and will not lose the elapsed time of operation if the electrical power is interrupted.

•Press the RESET button to reset the counter.

Note: Remove the jumper on the back of the module to lock out the reset button. Replace the jumper to restore reset button operation. Disconnect power before moving the jumper.

Additive Feeders

Chapter 4: Operation

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Contents SF Series Additive Feeders Shipping Information Table of Contents Program Parameter Descriptions Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityMaintenance Responsibility Additive Feeder Safety TagsReporting a Safety Defect Models Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionOptions Electrical FeaturesController Features Safety Devices and Interlocks AccessoriesFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Rigging and Placing the Additive Feeder InstallationSupply System Installation Uncrating the EquipmentControl Relay Connection Main Power ConnectionElectrical Connections Determining the Desired Feed Rate Setup Procedures110 100 Equipment Needed Calibration ProcedureProcedure Observed Feed Rates ExamplesShutting Down the Additive Feeder Initial Start-upPre-Startup Checks Starting Up the Additive FeederStart-up Timer ModuleUsed as a Cycle Override Safety Timer OperationElapsed Time Module Counter ModuleField Control Programming Injection Molding ApplicationsInjection Molding Control Relay ConnectionProgramming Step by Step Guide Resetting the Unit to Un-Programmed StateJP1 Program Enable Jumper Additive Feeders Operation Injection Mode Application Notes Extruder Tracking Control Extrusion ApplicationsExtruder Tracking Equation Extruder Tracking Installation and SetupValue Mode Running ModeParameter-Selection Mode Resetting the Unit to Un-Programmed State Minimum Input Pulse Rate Input Pulse Signal RequirementsExtruder Tracking Control Application Notes Minimum and Maximum Percent Setpoints Maximum Input Pulse RateDefining Program Parameters Program Parameter DescriptionsMode 1 Default to Zero Parameter 19 Power-up Value Parameter 35 Signal Input 2 S2 Input Configuration Parameter 36 Signal Input 2 S2 Setpoint Photocopy this page for your maintenance records MaintenancePreventative Maintenance Schedule Material Cleanout/Changeover Preventative MaintenanceInstalling Auger Assembly Corrective MaintenanceAuger Assembly Changeover Removing Auger AssemblyMotor Brush Replacement Introduction TroubleshootingProblem Possible cause Corrective action Problem Possible cause Corrective action Additive Feeders Troubleshooting Annex B Information Technical SpecificationsAppendix Additive Feeder Specifications and Overall Dimensions Drawings and DiagramsTypical Additive Feeder Controllers Exploded Assembly Drawing Parts List Spare Parts ListDetail # Part number Part/assembly description One Component Control Enclosure Parts Identification Credit Returns Safety Tag InformationWarranty Returns Returned Material PolicyCompany Logo Additive Feeder Identification Serial Number TagSterling, Inc Th Street New Berlin, WI Technical AssistanceWorksheet for Charting Feed Rates