Sterling AF-XXX specifications One Component Control Enclosure Parts Identification

Page 51

Figure 7: One Component Control Enclosure Parts Identification

20

11

9 7

1

ADDITIVE FEEDER

SET POINT

POWERMOTOR

ON

MOTOR ON

OFF

Whitlock

19 OR 41

6

5

18

16

17

8 9

(SEE DETAIL A)

10 OR 52

50

14

115V

4

3

2

15

12

13

TO ENCLOSURE

ON MOTOR

FUSE HOLDER

32

36 30

33

ADDITIVE FEEDER

SET POINT

POWER

 

MOTOR

ON

MOTOR ON

AUTO

 

 

OFF

OFF

 

MAN

 

Whitlock

 

DETAIL B

TIMER/CYCLE COUNTER OR

TIMER/ELAPSE TIME COUNTER

POWER

 

 

 

 

 

 

A0541236

 

 

 

 

 

DETAIL A

31 OR

35

 

 

 

LEFT SIDE VIEW

 

230V OPTION

 

 

 

 

 

34

50

1

A0544795

 

ASSY,TRANSFORMER,CNTL,230:115

 

EXTRUDER TRACKING

 

 

 

 

 

 

41

1

A0541610

 

GRAPHIC, CONTROLLER, PERCENT

 

OPTION

40

1

A0541673

 

SENSOR, OPTICAL, PICKUP

 

(SEE NOTE #2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36

1

A0541238

 

TIMER, SOCKET, 11 PIN

 

TIMER/CYCLE COUNTER OR

35

1

A0541276

 

COUNTER, ELAPSE TIME, LCD

 

34

1

W00014736

 

SW, TOGGLE, DPDT, 0N-OFF-ON

 

TIMER/ELAPSE TIME COUNTER

 

 

 

 

 

 

33

1

A0541234

 

GRAPHIC, TMR/CNT

 

OPTION

 

 

(SEE DETAIL B)

32

1

A0541252

 

ENCLOSURE, 8 x 6 x 6, TMR/CNT

 

 

31

1

A0541261

 

COUNTER, CYCLE, LCD, TOTALIZER

 

 

30

1

A0541259

 

TIMER, LCD, PRESET

NOTE:

1)OPTIONAL ITEMS ARE SHOWN WITH A DASHED BOX.

2)ITEM #40 (NOT SHOWN ON DRAWING) TO BE FIELD INSTALLED.

20

2

A0541613

SCRW,ROUND HD,6-32,1/2" LG,BLK

19

1

A0541235

GRAPHIC, CONTROLLER

18

10ft

A0541258

CABLE, 6 COND, SHIELD

17

1

A0541262

NUT, LOCK, STRIAN RELIEF, 3/4"

16

1

A0541039

STRAIN RELIEF, 3/4"

15

1

A0536541

STRAIN RELIEF, PIGTAIL

14

1

W00012591

CORD, SET, W/PLUG, 9', 115V ONLY

13

1

A0541611

FUSE, 250V, MDL, 3/4 AMP

12

1

A0803495

FUSE, HOLDER

11

1

A0541233

GRAPHIC, STANDARD

10

1

A0536646

LIGHT, GREEN, NEON

9

2

W00014276

BOOT, RUBBER, TOGGLE SWITCH

8

1

A0541257

SW, TOGGLE, DPDT, ON-OFF-MOM

7

1

W00002540

SW, TOGGLE, SPST

6

1

A0541244

CONTROLLER, SPEED, STANDARD

5

1

W00020484

TERMINAL STRIP, 6 POSITION

4

1

A0534272

SOCKET, RELAY

3

1

A0503765

RELAY, DPDT

2

1

A0541253

PANEL, SUB, 8 x 6

1

1

A0541251

ENCLOSURE, 8 x 6 x 6, STANDARD

ITEM

QTY

PART NUMBER

DESCRIPTION

 

 

STANDARD BILL OF MATERIAL

Additive Feeders

Chapter 8: Appendix

51 of 55

Page 50 Page 52
Image 51
Page 50 Page 52
Contents SF Series Additive Feeders Shipping Information Table of Contents Program Parameter Descriptions Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityMaintenance Responsibility Additive Feeder Safety TagsReporting a Safety Defect Models Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionElectrical Features Controller FeaturesOptions Safety Devices and Interlocks AccessoriesSafety Circuit Standards Safety Device Lock-OutsFail Safe Operation Rigging and Placing the Additive Feeder InstallationSupply System Installation Uncrating the EquipmentMain Power Connection Electrical ConnectionsControl Relay Connection Determining the Desired Feed Rate Setup Procedures110 100 Calibration Procedure ProcedureEquipment Needed Observed Feed Rates ExamplesShutting Down the Additive Feeder Initial Start-upPre-Startup Checks Starting Up the Additive FeederStart-up Timer ModuleUsed as a Cycle Override Safety Timer OperationElapsed Time Module Counter ModuleField Control Programming Injection Molding ApplicationsInjection Molding Control Relay ConnectionResetting the Unit to Un-Programmed State JP1 Program Enable JumperProgramming Step by Step Guide Additive Feeders Operation Injection Mode Application Notes Extruder Tracking Control Extrusion ApplicationsExtruder Tracking Equation Extruder Tracking Installation and SetupRunning Mode Parameter-Selection ModeValue Mode Resetting the Unit to Un-Programmed State Input Pulse Signal Requirements Extruder Tracking Control Application NotesMinimum Input Pulse Rate Minimum and Maximum Percent Setpoints Maximum Input Pulse RateDefining Program Parameters Program Parameter DescriptionsMode 1 Default to Zero Parameter 19 Power-up Value Parameter 35 Signal Input 2 S2 Input Configuration Parameter 36 Signal Input 2 S2 Setpoint Maintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Material Cleanout/Changeover Preventative MaintenanceInstalling Auger Assembly Corrective MaintenanceAuger Assembly Changeover Removing Auger AssemblyMotor Brush Replacement Troubleshooting Problem Possible cause Corrective actionIntroduction Problem Possible cause Corrective action Additive Feeders Troubleshooting Technical Specifications AppendixAnnex B Information Additive Feeder Specifications and Overall Dimensions Drawings and DiagramsTypical Additive Feeder Controllers Exploded Assembly Drawing Parts List Spare Parts ListDetail # Part number Part/assembly description One Component Control Enclosure Parts Identification Credit Returns Safety Tag InformationWarranty Returns Returned Material PolicyCompany Logo Additive Feeder Identification Serial Number TagSterling, Inc Th Street New Berlin, WI Technical AssistanceWorksheet for Charting Feed Rates
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