Teledyne OT-3 operating instructions Sample System

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Installation

OT-3

 

 

The vent line must be installed in a manner which will prevent dirt and water from accumulating within the line. It must return sample to atmospheric pressure. The vent line should be 1/4diameter tubing or larger and be at least 24long. This will help to prevent the back diffusion of O2 into the sample system.

3.5Sample System

The sample system used in the OT-3 Trace Oxygen Analyzer is a robust gas handling and conditioning system designed for low flow rate trace oxygen analysis in a natural gas or other low-oxygen gas environment. It uses stainless steel tubing and fittings throughout and a special 0-10 psig regulator designed to provide stable sample flow at low volumes over wide temperature extremes. The incoming sample gas is conditioned using a coalescing filter and an acid scrubber to remove moisture and contaminants which would otherwise interfere with the accurate trace analysis and/or reduce the lifetime of the sensor.

Refer to Figure 3-4 for the following discussion.

Note: Check the front of this manual for any additional information in the form of addenda that may apply to your custom system.

Sample gas enters the system at 5-2000 psig. A shut off valve is installed and is used to switch gas flow on or off. The sample gas is passed through a horizontal coalescing filter to remove moisture and debris. This filter is designed to handle inlet gas pressure up to 2000 psig. It is important to periodically drain the condensate by opening the drain valve. If appropriate, the drain line should be connected to a suitable receptacle for handling contaminated waste liquid.

A 0-10 psig pressure regulator is installed downstream from the filter and controls the sample pressure through the analyzer. In conjunction with the flowmeter, it provides a stable mass flow even at low volume over the rated temperature range of the instrument. Set the pressure regulator to provide a flow rate of 0.4 SCFH (approximately 4 psig).

A clear PVC acid gas scrubber is installed between the regulator and the sample/span gas selector switch. The clear housing permits a visual analysis regarding the condition of the scrubber medium and allows the user to predict service intervals.

A switching valve is provided to feed the analysis unit with either sample or span gas.

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Contents Trace Oxygen Analyzer Teledyne Analytical InstrumentsModel OT-3 Copyright 2000 Teledyne Analytical InstrumentsSpecific Model Information Important Notice Trace Oxygen Analyzer Table of Contents Operation MaintenanceAppendix List of Figures Front PanelMain Features of the Analyzer IntroductionOverview Trace Oxygen Analyzer IntroductionFront Panel Description Introduction OT-3Function Keys Rear Panel Description Measurement Parameters ReadoutRear Panel AC Version Installation OT-3 Operational TheoryIntroduction Micro-fuel Cell SensorTrace Oxygen Analyzer Installation Anatomy of a Micro-fuel CellElectrochemical Reactions Calibration Characteristics Effect of PressureElectronics GeneralSignal Processing Block Diagram of the Signal Processing ElectronicsInstallation OT-3 Installation Unpacking the AnalyzerLocation and Mounting Installing the Micro-fuel CellElectrical Connections Primary Input Power Analog OutputsAlarm Relays Contact ID for Failsafe Relay OperationRelay Ratings Gas Connections Solid State Relay OutputGas Connections Sample System Installation Checklist OT-3 Sample SystemInstallation OT-3 Teledyne Analytical Instruments Operation Trace Oxygen Analyzer OperationSetting the Analysis Ranges Using the Function and Data Entry ButtonsOperation OT-3 Setting the Alarm Setpoints Set AlarmHI Range LO RangeAlarm Delay Power Failure AlarmKeypad Lockout Selecting a Fixed Range or Autoranging CalibrationDisplaying Percent & PPM on the LED Display Supplementary InformationOperation OT-3 Trace Oxygen Analyzer Maintenance MaintenanceReplacing the Fuse Maintenance OT-3 Sensor Installation or ReplacementWhen to Replace a Sensor Ordering and Handling of Spare Sensors Removing the Micro-fuel CellInstalling a Micro-fuel Cell Cell Warranty Conditions Appendix SpecificationsAppendixOT-3 Trace Oxygen AnalyzerAppendix Spare Parts ListAnalytical Instruments Miscellaneous Reference DrawingAppendix OT-3 Index Trace Oxygen Analyzer IndexIndex OT-3 No PassWebsite address Index OT-3 Teledyne Analytical Instruments