Lincoln Electric SVM189-B service manual Wiring Diagram, COmpacT WirE WElDErS

Page 104

Section TOC

Master TOC

G-2

ElEcTrical DiaGramS

G-2

WiriNG DiaGram - cOmplETE machiNE - (m20410)

 

 

WIRING DIAGRAM

Return to

WARNING

Do not operate with covers removed.

Disconnect input power by unplugging power cord before servicing.

WORK

N.G.

TOC

TOC

HIGH VOLTAGE can kill

Do not touch electrically live parts

Only qualified persons should install, use or service this machine.

SPOOL GUN (OPTIONAL)

MOTOR

GUN

EITHER

WIRE FEED MOTOR

MOT+ MOT-

Return to Section

Return to Master

 

RIBBED OR

 

 

 

STRIPED LEAD

 

1

 

 

 

 

5

S1

6

 

CB1

 

GND

SMOOTH

 

 

LEAD

 

 

 

 

 

N.B.

P6

 

J6

 

1

2A

 

 

 

 

2

4A

 

 

3

543A

 

 

4

544A

Return to Section TOC

Return to Master TOC

TO GROUND

 

 

 

 

PER NATIONAL

N.A.

 

N.A.

 

ELECTRICAL

 

X1

CAPACITOR

CODE.

 

 

 

 

 

D1

 

 

 

 

X2

N.A.

C1

 

 

 

 

 

 

 

 

 

 

FAN

 

 

 

 

 

FAN

FAN

 

 

 

 

SOL

SOL

 

 

CAP-

CAP+

 

 

 

 

GAS

SOLENOID

 

OUTPUT

TS2

 

6

 

CHOKE

X1

H1

FAN

H1

TRANS-

FORMER

T1

X2 H2

THERMOSTAT

TMP

1

 

2

J4

3

 

4

 

 

H2

 

FAN

TS1

1

 

TMP

 

 

 

 

 

 

 

 

 

 

 

N.E.

 

 

 

 

 

 

 

 

 

N.D.

 

 

 

 

 

 

 

 

 

SEE IDENTITY PLUG

 

 

 

 

 

 

 

 

CONFIGURATION

 

 

 

 

 

 

 

 

 

DETAIL BELOW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N.F.

 

 

 

 

R1

 

 

 

 

J3

 

 

 

 

 

 

J5

 

 

 

1

2

3

4

5

6

7

8

9 10

1

2

3

4

5

6

CAP- GND SOL MOT+ MOT- PMT TMP

 

SOL CAP+

 

 

2A

 

 

4A

NOTES:

LOCATED IN TRANSFORMER

544A 543A

N.G.

to Section TOC

to Master TOC

N.A. BOLTED ALUMINUM CONNECTIONS REQUIRE T12837 JOINT COMPOUND (DOW CORNING 340) WHEN REATTACHING.

N.B. WORK AND GUN CONNECTIONS SHOWN FOR GMAW WELDING.

N.C. CAVITY NUMBERING SEQUENCE VIEWED FROM INSERTION SIDE OF CONNECTORS.

N.D. J4 IS DETERMINED BY MACHINE'S INPUT VOLTAGE.

N.E. THIS COMPONENT IS "S1" FOR TAPPED MACHINES AND "R2" FOR CONTINUOUS MACHINES.

N.F. SEE S26766 FOR SPOT TIMER KIT WIRING DIAGRAM. N.G. SEE M20410-1 FOR SPOOL GUN KIT WIRING DIAGRAM.

P4, N.C.

P5 N.C.

1

2

1

2

3

3

4

4

5

6

 

P3 N.C.

J6 N.C.

 

5

 

1

2

3

4

1

 

 

 

 

2

3

6

7

8

9

10

4

LATCH

ELECTRICAL SYMBOLS PER E1537

 

J4

 

 

 

J4

 

 

1

2

3

4

1

2

3

4

 

120V

 

 

230V

 

IDENTITY PLUG CONFIGURATION

Return

Return

M20410 B

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

cOmpacT WirE WElDErS

Image 104
Contents Safety Depends on You SVM189-BSafety California Proposition 65 WarningsElectric Shock can kill ARC Rays can burn Iii Welding CuttingFor Electrically Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical SpecificationsSafety Precautions Select Suitable LocationStacking TiltingIdentify and Locate Components Table of Contents Operation Section Operation Product Description Product CapabilitiesCommon Welding Abbreviations Wear eye, ear and body protec- tionSee Figure B.2 Controls and SettingsSee Figure B.1 See Figure B.3 Drive Roll Tension Thumbscrew TurningWire Diameter Drive Roll Drive Roll Part Inner Wire Guide Number Part NumberSetting UP and Making a FLUX-CORED Weld Items Needed for Flux Cored WeldingMachine Load Wire SpoolConnect Leads and Cables on Figure B.9 MIG Conversion Kit K2526-1 025Install Shielding GAS Shielding GAS11OPERATION Connect Leads and Cables on the Machine12OPERATION Do not Remove or Conceal Warning LabelsFigure B.20 Compact Wire Welders Table of Contents Accessories Section Accessories K2525-1 Spot Timer KitK2532-1 Magnum 100SG Spool Gun K2377-1 Small Canvas CoverK520-Utility Cart K2275-1 Welding Cart Technical Specifications Magnum 100SG Spool GUN K2532-1 Unpacking the Spool GUNSafety Precautions Locating Spool GUN Components FeaturesAssembly of Items Inside the Magnum Spool GUN Figure C.3Spool GUN Safety Precautions Welding MachinesRecommended Welding Machines Open the Machine Spool GUN / Wire Drive Selector Switch InstallationDisconnect input power from the machine 11.C. Connect harness P8 6-pin to board J5 6- pin Electrical Connections11.B. Connect P5 6-pin to harness J8 6-pin If Machine does have Optional Spot Timer .A. thru 12.D 544A 543AMounting the Switch RE-ASSEMBLE Machine AS FollowsACCESSORIESC-13 Disconnect input power to the machineRoutine Welding Machine Preparation Preparing the Spool GUNLoading Aluminum Wire Figure C.5Figure C.11 Connecting the GUN to the Welding Machine Figure C.17Table of Contents Maintenance Section Routine Maintenance MaintenanceMaintenance Safety Precautions For Magnum 100L GUN GUN and Cable MaintenanceOverload Protection Liner trim length Changing LinerGUN Handle Parts Major Component Locations Maintenance 1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation General DescriptionFigure E.3 Input Power Circuits Input Line VOLTAGE, FAN Motor & Main TransformerOutput CONTROL, Rectification & Voltage Feedback Figure E.4 Output CircuitsTRIGGER, GAS Solenoid and Wire Drive Figure E.5 TRIGGER, GAS Solenoid & Wire DriveSCR Operation Figure E.6 SCR OperationElectronic Wire Drive Motor Protection Compact Wire Welders Table of Contents Troubleshooting & Repair Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Wiring Diagram OUTPUT/FEEDING Problems Feeding Problems Welding Problems Maintenance Section Issues Maintenance Section Cone or gas diffuser Materials Needed Case Cover Removal and Replacement ProcedureTest Description Procedure Figure F.1 Case RemovalGAS Solenoid Test GasSolenoid Leads Wire Drive Motor Test Test Procedure MOT-MOT+Main Transformer Test Secondary Test Procedure Secondary Lead Compact Wire Welders FAN Motor Test Figure F.5. Control Board Lead Locations Volts 10Volts 20ms Scope SettingsTypical Output Voltage Waveform Machine Loaded Abnormal Open Circuit Voltage Waveform Control Board Removal and Replacement Procedure See Figure F.7 Nameplate Control Knob Compact Wire Welders Power Module Removal and Replacement Procedure Viewed from Rear of Machine Center Panel PolarityPanel CenterPanelScrews OutputStuds Compact Wire Welders Misc. Hand Tools Dow Corning Fine Steel Wool See Figure F.12 Dow Corning Figure F.12 DOW Corning Application Areas Transformer Compact Wire Welders Wire Drive Motor Removal and Replacement Procedure Lincolnelectric Phillips Mounting Screws Compact Wire Welders FAN Motor Assembly Removal and Replacement Procedure Viewed from Rear of Machine Center Panel CenterPanelScrews Locking Tabs Fan Troubleshooting & Repair Retest After Repair 125 AMP Units Wire Speed RangeRetest After Repair 140 AMP Units Open Circuit VoltageTroubleshooting & Repair Retest After Repair 180 AMP Units Table of Contents Diagram Section Wiring Diagram COmpacT WirE WElDErSSpool GUN Interface Wiring Diagram Wiring Diagram M20410-3 a COmpacT WirE WElDErS Thermostat TMP FAN TS1SchEmaTic cOmplETE machiNE m21240 C12 R1Feed R24