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Emerson Process Management
3081 pH/ORP
instruction manual
Sensor Flow Chart on
Models:
3081 pH/ORP
1
43
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150 pages
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Troubleshooting
Specs
Install
Wire Function Wiring Diagram
Calibration Errors
Wiring
Warranty
Maintenance
Problem Cleaning Suggestions
Diagnostic Messages ORP
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MODEL 3081 pH/ORP
SECTION 3.0
WIRING
SENSOR FLOW CHART
(continued on page 30)
29
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Contents
Model 3081 pH/ORP
Essential Instructions
What YOU Need to Know
Preamplifier located Model Option note
Use the Quick Start Guide if
Base Model
RTD
Quick Start Guide for Model 3081pH/ORP
Power up and Calibration
Wiring
Output Optional
Standardizing to Match a Reference Instrument
Automatic Buffer Calibration
Menu Tree for pH Technical Support Hotline
Calibrate Program Diagnose
Model 3081 PH/ORP Microprocessor Transmitter
Table of Contents
Table of Contents CONT’D
120
13.0
114
14.0
Table of Contents CONT’D List of Figures
Table of Contents CONT’D List of Figures CONT’D
Table of Contents CONT’D List of Tables
Features
Description and Specifications
Section
Year 2000 Compliance Millennium Status
Accessories
Model 275 Hart COMMUNICATOR. The Model
Hazardous Area Classification Explosion Proof
Specifications -GENERAL for Model 3081 pH/ORP
Intrinsic Safety
Conduit Openings 3/4 in. Fnpt
Ordering Information
Specifications ORP
PH Input Range 0 to 14 pH
Model ORP
Model 3081 pH/ORP TRANSMITTER-SENSOR Compatibility Chart
Preamplifier Location
Sensor-mounted Remote
MODEL/PN Description Shipping Weight
Unpacking and Inspection
Section Installation
PRE-INSTALLATION Setup 2.2.1 Transmitter Default Settings
Temperature Element
Preamplifier Location
Changing Switch and Jumper Positions
40308110
Orienting the Display Board
Mechanical Installation 2.4.1 General information
Mounting the Model 3081 pH/ORP Transmitter on a Flat Surface
Mounting on a Flat Surface. See Figure
Pipe Mounting
40308103
Power Supply and Load Requirements. Refer to Figure
Power SUPPLY/CURRENT Loop
Power Supply-Current Loop Wiring. Refer to Figure
General Information Wiring Diagrams
Section Wiring
General Information
Wire Function Wiring Diagram
Wiring Diagrams for pH and ORP Sensors
Wiring Diagrams for Model 396R Sensors Junction Box
Wiring Diagrams for Model 389 Sensors Junction Box
Wiring Diagrams for Model 396P Sensors Junction Box
Wire Functions
Wiring Diagrams for Model 385+ Sensors Junction Box
Wire Functions Wiring Diagram
Jumpers Supplied by Customer
Section
Section
Section
15. Wire functions for Model 385+
17. Wire functions for Model 328A-07
19. Wiring diagram for Model 320HP-10-55
21. Wire Functions for Model
Section
24. Preparation of Raw Connecting Cable PN
Sensor Flow Chart on
Sensor Flow Chart on
Sensor Flow Chart
Explosion Proof Installations
Intrinsically Safe Installations
Section Intrinsically Safe & Explosion Proof
Fmrc Installation for Model 3081 pH/ORP Transmitter
Page
3081Model TransmitterpH/ORP
CSA. forInstallation
Page
Page
Displays
Section Operation with Remote Controller
I T N E X T T E R
Infrared Remote Controller
Infrared Remote Controller IRC KEY Functions
Menu Tree for pH
Menu Tree ORP
Diagnostic Messages ORP
Entering the Security Code
Security
Retrieving a Lost Security Code
Section Operation with Model
Connecting the Hart Communicator Operation
Menu Tree
Off-line and On-line Operation
Fast Key Sequences
Is on
2b. pH Menu Tree Hart
3a. ORP Menu Tree Hart
3b. ORP Menu Tree Hart
General
Using the Hold Function
Entering and Leaving the Calibrate Menu
TEMP AdJ
Temperature Calibration
Procedure
Purpose
What Happens During Auto Calibration?
Auto Calibration
Use of Calibration Standards buffers
10.00
CAL bF
Manual Calibration
10.00
Meter Standardization
Making the Transmitter Reading Match a Second pH
What Happens During Standardization?
Slope
Std
Entering and Leaving the Program Menu
Programming for pH Measurements
Mnemonic Display Limits Factory Settings User Settings
PH Settings List
Definitions
Output Ranging
4MA
Suggested Glass Impedance Warning and Failure Limits
Diagnostic Parameters
Section
GFL
GFH
Gwjh
Gwjl
RFL
RFH
RWJH
RWJL
Temperature Related Settings
TC 1
TEMP
TAUtO
TMAn
Code
Display Units
DISPLAY
TYPE
Buffer Calibration Parameters
BAUtO
BUFFEr
M E
Isopotential Parameters
TCOEFF 000
ISOPOtntAL
Snr
SIM OUtPUt
Generating a Test Current
TESt
Section Calibration of ORP Measurements
25.0
TEMP AdJ
Std
Preparation of ORP Standard Solutions
Section Programming for ORP Measurements
Mnemonic Display Factory User Limits Settings Program Level
ORP Settings LIst
Output Ranging
20MA 400
Diagnostic Parameters
DIAGnOSTIC
RWJH
Definition
Temperature Element
Display Units
Generating a Test Current
Transmitter Maintenance
Section Maintenance
Overview
Problem Cleaning Suggestions
PH Sensor Maintenance
Frequency of Cleaning
Cleaning Procedures
Rejuvenating Reference Electrodes
Checking the Reference Electrode
Calibration 11.5.1 General
ORP Sensor Maintenance 11.4.1 Frequency of Cleaning
Calibration Frequency
Testing the Transmitter by Simulating pH
Section Troubleshooting
Factory Assistance and Repairs
Troubleshooting is easy as 1, 2
Calibration Errors
Message Section
Glassfail
Troubleshooting Flowchart Glassfail
Slope Condition of Sensor
REF Fail
Troubleshooting Flowchart GLASSWArn
Slope Status of Sensor
GLASSWArn
Troubleshooting Flowchart rEF Fail
CALIbrAtE
Troubleshooting Flowchart rEF WArn
Troubleshooting Flowchart- tEMP HI and tEMP LO
REFWArn
RTD Resistance Values Temperature 3K Balco
Three-wire RTD
LInE Fail
Troubleshooting Flowchart- LInE Fail
InPUt WArn
Troubleshooting Flowchart-InPUt WArn
Slope Err LO
Troubleshooting Flowchart-SLOPE Err LO
Std Err
Troubleshooting Flowchart-SLOPE Err HI
Troubleshooting Flowchart-Std Err
Slope Err HI
AdC WArn or CyCLE PWr
Troubleshooting-AdC WArn or CyCLE PWr
Troubleshooting-WritE Err
ROM Fail or CPU Fail
FACt Fail
Symptom Section
102
103
12.5.1 Id 000 in Display
Sensor Does Not Respond To Known pH Changes
PH Reading in Buffer Drifts During Manual Calibration
104
105
Display Segments Missing Replace the display board PN 106
Temperature Reading Is Inaccurate
Hart Communications Problems
No Display
12 .14 Transmitter Periodically Restarts Itself
12 .13 Transmitter Locks Up
YES
OK?
Diagnostic Measurements
Testing the Transmitter by Simulating the pH
Diagnostic Messages
111
Voltage mV
Simulate pH through Model 381+ Sensor Preamplifier 112
PH Simulation with the Model 381+ Sensor
Troubleshooting Assistance
PH Simulation When Preamplifier is in Sensor
Return of Materials
PH Measurements
Reference Electrode
Measuring Electrode
115
116
Liquid Junction Potential
117
Glass Electrode Slope
Buffers and Calibration
Temp C Slope mV/unit pH
118
Junction Potential Mismatch
SHIELDS, INSULATION, and Preamplifiers
Sensor Diagnostics
119
General
Section ORP Measurements
121
Measuring Electrode
Reference Electrode
Liquid Junction Potential
14.6 ORP, CONCENTRATION, and pH
Relating Cell Voltage to ORP
122
ORP,mV VI,Chromiumppm Sulfur dioxide added
Interpreting ORP Measurements
123
124
Calibration
125
Overview of Hart Communication
Section Theory Remote Communications
Hart Interface Devices
AMS Main Menu Tools 127
Asset Management Solutions
Term Definition
Section Glossary
129
130
Hart
131
ORP
132
RTD
133
NON-WARRANTY Repair
Warranty Repair
Section Return of Material
Return of Material
Warranty
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