MODEL 3081 pH/ORP

SECTION 12.0

 

TROUBLESHOOTING

 

Process pH measurement

 

 

 

problem

 

 

 

Perform buffer calibration

 

 

 

(outside of the process)

 

 

 

Refer to Section 7.5

 

 

 

Buffer calibration

YES

Likely Process Problem

 

OK?

 

or Ground Loop:

 

 

 

1. Measure pH of a grab sample in

 

NO

 

a beaker. If pH is correct, then

 

 

the process is OK.

 

 

 

 

 

 

2. Resolve the ground loop; insu-

 

Is transmitter

 

late shield wires from grounded

NO

 

metal. See Section 12.5.8

preamplifier switch in

 

3. Ground un-grounded processes:

Put transmitter preamplifier switch

junction box position?

 

(S-1) into junction box position.

(see Figure 2-2)

 

(example: all plastic piping)

 

 

YES

Simulate pH through the pream- plifier and transmitter. Refer to Section 12.8.3.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Simulate pH directly into

 

NO

 

 

 

Preamplifier and trans-

 

 

YES

Likely Sensor Problem:

transmitter: bypass the pre-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mitter test OK?

 

 

 

 

 

amplifier. See Section 12.8.2.

 

 

 

 

 

 

 

 

 

 

1.

Verify sensor is compatible with

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the analyzer. Must have PT100,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PT1000, or 3K Balco RTD. Verify

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

RTD jumpers and temperature

Transmitter test OK?

 

Preamp or Wiring problem:

 

 

 

parameter programming.

 

 

 

 

 

 

2.

Check RTD. If bad or wrong, use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Check wiring.

 

 

 

manual temperature compensa-

 

 

 

 

 

 

 

 

2.

Replace preamplifier.

 

 

 

tion (see Section 8.5).

 

NO

Transmitter problem:

 

 

 

 

2.

Clean sensor & re-test it.

 

 

 

 

 

 

3.

If problem persists, rebuild or

 

 

1. Replace Analog/CPU board stack

 

 

 

 

(PN 23574-02)

 

 

 

 

 

 

 

replace the sensor.

FIGURE 12-5. Troubleshooting Flow Chart / Preamplifier in Sensor-Mounted Junction Box

or Remote Junction Box

108

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Image 122
Emerson Process Management 3081 pH/ORP instruction manual Yes