Lincoln Electric SVM169-A service manual Input Connections

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A-5

INSTALLATION

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The high frequency generator, being similar to a radio transmitter, may cause radio, TV and electronic equip- ment interference problems. These problems may be the result of radiated interference. Proper grounding methods can reduce or eliminate radiated interference.

Radiated interference can develop in the following four ways:

1.Direct interference radiated from the welder.

2.Direct interference radiated from the welding leads.

3.Direct interference radiated from feedback into the power lines.

4.Interference from re-radiation of “pickup” by ungrounded metallic objects.

Keeping these contributing factors in mind, installing equipment per the following instructions should mini- mize problems.

6.Keep cover and all screws securely in place.

7.Electrical conductors within 50 ft (15.2m) of the welder should be enclosed in grounded rigid metal- lic conduit or equivalent shielding, wherever possi- ble. Flexible metallic conduit is generally not suit- able.

8.When the welder is enclosed in a metal building,the metal building should be connected to several good earth driven electrical grounds (as in 5 (b) above) around the periphery of the building.

Failure to observe these recommended installation procedures can cause radio or TV and electronic equipment interference problems and result in unsatis- factory welding performance resulting from lost high frequency power.

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1.Keep the welder power supply lines as short as pos- sible and enclose as much of them as possible in rigid metallic conduit or equivalent shielding for a distance of 50 feet (15.2m). There should be good electrical contact between this conduit and the welder case ground. Both ends of the conduit should be connected to a driven ground and the entire length should be continuous.

2.Keep the work and electrode leads as short as pos- sible and as close together as possible. Lengths should not exceed 25 ft (7.6m). Tape the leads together when practical.

3.Be sure the torch and work cable rubber coverings are free of cuts and cracks that allow high frequen- cy leakage.

4.Keep the torch in good repair and all connections tight to reduce high frequency leakage.

5.The work piece must be connected to an earth ground close to the work clamp, using one of the fol- lowing methods:

a)A metal underground water pipe in direct contact with the earth for ten feet or more.

b)A 3/4” (19mm) galvanized pipe or a 5/8” (16mm)solid galvanized iron, steel or copper rod dri- ven at least eight feet into the ground.

The ground should be securely made and the ground- ing cable should be as short as possible using cable of the same size as the work cable, or larger. Grounding to the building frame electrical conduit or along pipe system can result in re-radiation, effectively making these members radiating antennas.

INPUT CONNECTIONS

Be sure the voltage, phase, and frequency of the input power is as specified on the rating plate, located on the rear of the machine.

208/230 volt models have a NEMA 6-50P plug attached to the #8-3 input power cord and a NEMA 6 - 50R receptacle is included with the Ready-Pak mod- els. Other voltage models have an input power cord but no plug or receptacle.

Have a qualified electrician provide input power supply to the receptacle or cord in accordance with all local and national electrical codes. Use a single phase line or one phase of a two or three phase line. Choose an input and grounding wire size according to local or national codes. Refer to the Technical Specifications page at the beginning of this section. Fuse the input circuit with the recommended super lag fuses or delay type1 circuit breakers. Using fuses or circuit breakers smaller than recommended may result

in “nuisance” shut-offs from welder inrush currents even if not welding at high currents.

1Also called “inverse time” or “thermal/magnetic” circuit breakers; circuit breakers which have a delay in tripping action that decreases as the magnitude of the current increases.

PRECISION TIG 185

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Contents Precision TIG Safety Electric Shock can kill Welding Sparks can cause fire or explosion SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of Contents Input Single Phase only InstallationK2345-2 Input at Rated Output Model Height Width Depth WeightSelect Suitable Location Safety PrecautionsInput Connections TIG Torch Connection Input Reconnect ProcedureOutput Connections Connections for TIG Gtaw WeldingShielding GAS Connection Remote Control ConnectionWork Cable Connection Precision TIG Section B Operation SectionOperation Recommended Processes and Equipment Product DescriptionControl Functionality Controls and SettingsPulse TIG Control Welding in TIG ModeOperating Steps Benefits of the Precision TIG 185 Design Remote Control OperationRecommended Electrode Amperage Ranges Precision TIG Welding in Stick ModePrecision TIG Accessories Section Table C.1 AccessoriesFactory Installed Options K2348-1 Under-Storage Cart Field Installed OptionsPrecision TIG Section D Maintenance SectionSpark GAP Adjustment MaintenanceRoutine and Periodic Maintenance Figure D.2 Location of Maintenance Components Return to Section TOC Section E Theory of Operation SectionGeneral Description Input Power CircuitTheory of Operation Figure E.3 Control Board and Output Feedback Control Output Rectification Feedback ControlFigure E.4 High Voltage/High Frequency Circuit High Voltage / High Frequency CircuitFigure E.5 DC Welding Current Generation DC Welding OutputFigure E.6 AC Square Wave Welding Current Generation AC Welding OutputFigure E.7 SCR Operation SCR OperationOverload Protection Protective CircuitsThermal Protection Section F Troubleshooting & Repair SectionHigh Voltage / High Frequency can damage test equipment Troubleshooting & RepairWorkstations PC Board Troubleshooting ProceduresCourse of Action Problems Possible Areas Recommended SymptomsPossible Areas Recommended Symptoms Problems Possible Areas Check the welding cables and or TIG Mode Problems Troubleshooting & Repair TIG Welding Problems Problems Possible Areas Electric Shock can Problems Possible Areas Recommended Symptoms Stick Welding Problems Test Description High Frequency Circuit Disable ProcedureFigure F.1 Spark GAP Assembly ProcedureT1 Transformer Test T1 Transformer Test Test ProcedurePrimary Windings Primary Voltages Return to Section Section TOCPrecision TIG Static SCR Test Static SCR Test Assembly Removal and Replacement Precision TIG Active SCR Test Active SCR Test Figure F.6 SCR Gate Locations Precision TIG Normal Open Circuit Voltage Waveform AC TIG ModeScope Settings DC TIG Mode AC Stick Mode DC Stick Mode Machine Loaded to 180 Amps AT 16VDC Typical Output Voltage Waveform Machine LoadedDC TIG Mode Machine Loaded to 180 Amps AT 26VDC DC Stick Mode 50 V/Div Precision TIG SCR Bridge Assembly Removal and Replacement Procedure Troubleshooting and RepairProcedure SCR Bridge AssemblyFront Panel Mounting Screws Figure F.9 Plug J2 on Control Board 42TROUBLESHOOTING & REPAIRF-42Replacement Procedure 43TROUBLESHOOTING & REPAIRF-43Precision TIG Polarity Switch Removal and Replacement Procedure Removal Procedure Polarity SwitchReplacement Procedure Precision TIG High Voltage Transformer Removal and Replacement Procedure Transformer Secondary Leads Precision TIG High Voltage TransformerFigure F.12 High Voltage Transformer Mounting Insulators Precision TIG Nutdriver Wrench Wire cutters Perform the SCR Bridge Assembly Removal Procedure Assembly Replacement Procedure Precision TIG Recommended Meters for Machine Output Tests Troubleshooting and RepairRetest After Repair Input Idle AmpsPrecision TIG Electrical Diagrams Section Precision TIG Wiring Diagram Entire Machine G4549G4588 Schematic Entire Machine G4588Schematic Control PC Board G4550-1B4-1 Schematic Control P.C. Board G4550-1B4-2 Schematic Control P.C. Board G4550-1B4-3 G4551 PC Board Assembly Control G4551-1SVM Error Reporting Form