Lincoln Electric SVM169-A Return to Section Section TOC, Primary Windings Primary Voltages

Page 57

TOC

TOC

F-19

TROUBLESHOOTING & REPAIR

F-19

T1 TRANSFORMER TEST (continued)

6.If all of the secondary voltages are correct the T1 transformer is func- tioning properly.

A.If all of the secondary voltages are missing or incorrect make certain that the correct input volt- age is being applied to the correct primary leads. See Table F.1.

B.If the correct input voltage is being applied to the primary leads and any or all of the secondary voltages are incorrect the T1

transformer may faulty.

See

Main Transformer and Output

Choke Removal and Replacement. Also check the leads for broken or loose connec- tions between plugs J3, J4 and the T1 transformer.

7. Replace case wrap-around cover.

Return to

Return to Section TOC

Return to Section TOC

Return to

Return to Master TOC

Return to Master TOC

TABLE F.1 T1 TRANSFORMER VOLTAGE

TEST POINTS

ACCEPTABLE VOLTAGES

 

 

SECONDARY WINDINGS

SECONDARY VOLTAGES

 

 

PLUG J3 PIN 8 (LEAD #210)

 

TO

18VAC

PLUG J3 PIN 7 (LEAD #209)

 

 

 

PLUG J3 PIN 4 (LEAD #201)

 

TO

18VAC

PLUG J3 PIN 3 (LEAD #204)

 

 

 

PLUG J4 PIN 2 (LEAD #260)

CHECK DURING FIRST 5 SECONDS OF POWER UP

TO

115VAC

PLUG J4 PIN 3 (LEAD #232)

 

 

 

X1 TO X2

80 VAC

 

 

PRIMARY WINDINGS

PRIMARY VOLTAGES

 

 

H1 TO H2

208VAC

 

 

H1 TO H3

230VAC

 

 

NOTE: If the input voltages vary the secondary voltages will vary accordingly.

PRECISION TIG 185

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Contents Precision TIG Safety Electric Shock can kill Welding Sparks can cause fire or explosion SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsInput Single Phase only InstallationK2345-2 Input at Rated Output Model Height Width Depth WeightSelect Suitable Location Safety PrecautionsInput Connections Output Connections Input Reconnect ProcedureConnections for TIG Gtaw Welding TIG Torch ConnectionRemote Control Connection Work Cable ConnectionShielding GAS Connection Precision TIG Section B Operation SectionOperation Recommended Processes and Equipment Product DescriptionControl Functionality Controls and SettingsWelding in TIG Mode Operating StepsPulse TIG Control Benefits of the Precision TIG 185 Design Remote Control OperationRecommended Electrode Amperage Ranges Precision TIG Welding in Stick ModePrecision TIG Accessories Section Accessories Factory Installed OptionsTable C.1 K2348-1 Under-Storage Cart Field Installed OptionsPrecision TIG Section D Maintenance SectionMaintenance Routine and Periodic MaintenanceSpark GAP Adjustment Figure D.2 Location of Maintenance Components Return to Section TOC Section E Theory of Operation SectionInput Power Circuit Theory of OperationGeneral Description Figure E.3 Control Board and Output Feedback Control Output Rectification Feedback ControlFigure E.4 High Voltage/High Frequency Circuit High Voltage / High Frequency CircuitFigure E.5 DC Welding Current Generation DC Welding OutputFigure E.6 AC Square Wave Welding Current Generation AC Welding OutputFigure E.7 SCR Operation SCR OperationProtective Circuits Thermal ProtectionOverload Protection Section F Troubleshooting & Repair SectionHigh Voltage / High Frequency can damage test equipment Troubleshooting & RepairWorkstations PC Board Troubleshooting ProceduresCourse of Action Problems Possible Areas Recommended SymptomsPossible Areas Recommended Symptoms Problems Possible Areas Check the welding cables and or TIG Mode Problems Troubleshooting & Repair TIG Welding Problems Problems Possible Areas Electric Shock can Problems Possible Areas Recommended Symptoms Stick Welding Problems Test Description High Frequency Circuit Disable ProcedureFigure F.1 Spark GAP Assembly ProcedureT1 Transformer Test T1 Transformer Test Test ProcedurePrimary Windings Primary Voltages Return to Section Section TOCPrecision TIG Static SCR Test Static SCR Test Assembly Removal and Replacement Precision TIG Active SCR Test Active SCR Test Figure F.6 SCR Gate Locations Precision TIG AC TIG Mode Scope SettingsNormal Open Circuit Voltage Waveform DC TIG Mode AC Stick Mode DC Stick Mode Machine Loaded to 180 Amps AT 16VDC Typical Output Voltage Waveform Machine LoadedDC TIG Mode Machine Loaded to 180 Amps AT 26VDC DC Stick Mode 50 V/Div Precision TIG SCR Bridge Assembly Removal and Replacement Procedure Troubleshooting and RepairProcedure SCR Bridge AssemblyFront Panel Mounting Screws Figure F.9 Plug J2 on Control Board 42TROUBLESHOOTING & REPAIRF-42Replacement Procedure 43TROUBLESHOOTING & REPAIRF-43Precision TIG Polarity Switch Removal and Replacement Procedure Removal Procedure Polarity SwitchReplacement Procedure Precision TIG High Voltage Transformer Removal and Replacement Procedure Transformer Secondary Leads Precision TIG High Voltage TransformerFigure F.12 High Voltage Transformer Mounting Insulators Precision TIG Nutdriver Wrench Wire cutters Perform the SCR Bridge Assembly Removal Procedure Assembly Replacement Procedure Precision TIG Retest After Repair Troubleshooting and RepairInput Idle Amps Recommended Meters for Machine Output TestsPrecision TIG Electrical Diagrams Section Precision TIG Wiring Diagram Entire Machine G4549G4588 Schematic Entire Machine G4588Schematic Control PC Board G4550-1B4-1 Schematic Control P.C. Board G4550-1B4-2 Schematic Control P.C. Board G4550-1B4-3 G4551 PC Board Assembly Control G4551-1SVM Error Reporting Form