Lincoln Electric SVM169-A service manual Possible Areas Recommended Symptoms

Page 43

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

F-5

TROUBLESHOOTING & REPAIR

F-5

TROUBLESHOOTING GUIDE

 

 

Observe Safety Guidelines

 

 

 

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

Fan runs - No output from machine 1.

The welding application may

1.

One of the thermostats may be

in either Stick or TIG modes and the

have exceeded the recommend-

 

faulty. Check or replace. See

 

yellow light on the control panel is

ed duty cycle. Allow the unit to

 

wiring diagram.

 

on.

 

 

run until the fan cools the unit

 

 

 

 

 

 

and the yellow light goes out.

2.

Check for loose or faulty wires on

 

 

 

 

 

the thermostats and associated

 

2.

The air louvers may be blocked.

 

circuitry. See wiring diagram.

 

 

 

 

Remove air obstruction and allow

 

 

 

 

 

 

unit to cool.

 

 

 

The machine does not respond (no

1.

Make certain the machine is in

1.

Check the continuity (zero ohms)

gas flow, no high frequency and no

 

the TIG mode.

 

of the leads between the remote

open circuit voltage) when the arc

 

 

 

receptacle and plug J5 on the

start switch or Amptrol is activated -

2.

The Amptrol may be defective.

 

control board. See wiring dia-

fan is working normally.

 

Check for continuity(zero ohms)

 

gram.

 

 

between pins "D" and "E" on

 

 

 

 

cable connector when the

2.

Perform the T1 Transformer

 

 

Amptrol is depressed.

 

Test.

 

 

 

3.

The control board may be faulty.

 

 

 

 

Replace.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

PRECISION TIG 185

Image 43
Contents Precision TIG Safety Electric Shock can kill Welding Sparks can cause fire or explosion SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsInput Single Phase only InstallationK2345-2 Input at Rated Output Model Height Width Depth WeightSelect Suitable Location Safety PrecautionsInput Connections TIG Torch Connection Input Reconnect ProcedureOutput Connections Connections for TIG Gtaw WeldingWork Cable Connection Remote Control ConnectionShielding GAS Connection Precision TIG Section B Operation SectionOperation Recommended Processes and Equipment Product DescriptionControl Functionality Controls and SettingsOperating Steps Welding in TIG ModePulse TIG Control Benefits of the Precision TIG 185 Design Remote Control OperationRecommended Electrode Amperage Ranges Precision TIG Welding in Stick ModePrecision TIG Accessories Section Factory Installed Options AccessoriesTable C.1 K2348-1 Under-Storage Cart Field Installed OptionsPrecision TIG Section D Maintenance SectionRoutine and Periodic Maintenance MaintenanceSpark GAP Adjustment Figure D.2 Location of Maintenance Components Return to Section TOC Section E Theory of Operation SectionTheory of Operation Input Power CircuitGeneral Description Figure E.3 Control Board and Output Feedback Control Output Rectification Feedback ControlFigure E.4 High Voltage/High Frequency Circuit High Voltage / High Frequency CircuitFigure E.5 DC Welding Current Generation DC Welding OutputFigure E.6 AC Square Wave Welding Current Generation AC Welding OutputFigure E.7 SCR Operation SCR OperationThermal Protection Protective CircuitsOverload Protection Section F Troubleshooting & Repair SectionHigh Voltage / High Frequency can damage test equipment Troubleshooting & RepairWorkstations PC Board Troubleshooting ProceduresCourse of Action Problems Possible Areas Recommended SymptomsPossible Areas Recommended Symptoms Problems Possible Areas Check the welding cables and or TIG Mode Problems Troubleshooting & Repair TIG Welding Problems Problems Possible Areas Electric Shock can Problems Possible Areas Recommended Symptoms Stick Welding Problems Test Description High Frequency Circuit Disable ProcedureFigure F.1 Spark GAP Assembly ProcedureT1 Transformer Test T1 Transformer Test Test ProcedurePrimary Windings Primary Voltages Return to Section Section TOCPrecision TIG Static SCR Test Static SCR Test Assembly Removal and Replacement Precision TIG Active SCR Test Active SCR Test Figure F.6 SCR Gate Locations Precision TIG Scope Settings AC TIG ModeNormal Open Circuit Voltage Waveform DC TIG Mode AC Stick Mode DC Stick Mode Machine Loaded to 180 Amps AT 16VDC Typical Output Voltage Waveform Machine LoadedDC TIG Mode Machine Loaded to 180 Amps AT 26VDC DC Stick Mode 50 V/Div Precision TIG SCR Bridge Assembly Removal and Replacement Procedure Troubleshooting and RepairProcedure SCR Bridge AssemblyFront Panel Mounting Screws Figure F.9 Plug J2 on Control Board 42TROUBLESHOOTING & REPAIRF-42Replacement Procedure 43TROUBLESHOOTING & REPAIRF-43Precision TIG Polarity Switch Removal and Replacement Procedure Removal Procedure Polarity SwitchReplacement Procedure Precision TIG High Voltage Transformer Removal and Replacement Procedure Transformer Secondary Leads Precision TIG High Voltage TransformerFigure F.12 High Voltage Transformer Mounting Insulators Precision TIG Nutdriver Wrench Wire cutters Perform the SCR Bridge Assembly Removal Procedure Assembly Replacement Procedure Precision TIG Recommended Meters for Machine Output Tests Troubleshooting and RepairRetest After Repair Input Idle AmpsPrecision TIG Electrical Diagrams Section Precision TIG Wiring Diagram Entire Machine G4549G4588 Schematic Entire Machine G4588Schematic Control PC Board G4550-1B4-1 Schematic Control P.C. Board G4550-1B4-2 Schematic Control P.C. Board G4550-1B4-3 G4551 PC Board Assembly Control G4551-1SVM Error Reporting Form