Lincoln Electric SVM169-A service manual Assembly Replacement Procedure

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F-55

TROUBLESHOOTING & REPAIR

F-55

MAIN TRANSFORMER AND OUTPUT CHOKE ASSEMBLY REMOVAL AND REPLACEMENT PROCEDURE (Continued)

REPLACEMENT PROCEDURE

1.Position the new transformer/choke assembly onto the base and mount- ing bolts.

2.Assemble the four nuts and washers to the mounting bolts on the base of the machine.

3.Assemble the X1 secondary lead to the polarity switch.

4.Assemble the choke lead to the polarity switch.

5.Install the J3 plug into the control board.

6.Assemble the H1, H2 or H3 lead onto the input power switch. Insulate and secure the unused lead (H2 or H3).

7.Assemble the shunt assembly to the choke lead.

8.Solder leads R209 and U210 to the main transformer leads. See wiring diagram. Insulate connections.

9.Solder leads W201 and W204 to the main transformer leads. See wiring diagram. Insulate connections.

10.Solder the two 115VAC leads and leads B231 and B232 to the main transformer leads. See wiring dia- gram. Insulate connections.

11.Replace any previously removed cable ties. Clear leads and check for “shorts” or “grounds”.

12.Perform the SCR Bridge

Assembly Replacement Procedure .

PRECISION TIG 185

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Contents Precision TIG Safety Electric Shock can kill Welding Sparks can cause fire or explosion SafetySûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsInput Single Phase only InstallationK2345-2 Input at Rated Output Model Height Width Depth WeightSelect Suitable Location Safety PrecautionsInput Connections Output Connections Input Reconnect ProcedureConnections for TIG Gtaw Welding TIG Torch ConnectionRemote Control Connection Work Cable ConnectionShielding GAS Connection Precision TIG Section B Operation SectionOperation Recommended Processes and Equipment Product DescriptionControl Functionality Controls and SettingsWelding in TIG Mode Operating StepsPulse TIG Control Benefits of the Precision TIG 185 Design Remote Control OperationRecommended Electrode Amperage Ranges Precision TIG Welding in Stick ModePrecision TIG Accessories Section Accessories Factory Installed OptionsTable C.1 K2348-1 Under-Storage Cart Field Installed OptionsPrecision TIG Section D Maintenance SectionMaintenance Routine and Periodic MaintenanceSpark GAP Adjustment Figure D.2 Location of Maintenance Components Return to Section TOC Section E Theory of Operation SectionInput Power Circuit Theory of OperationGeneral Description Figure E.3 Control Board and Output Feedback Control Output Rectification Feedback ControlFigure E.4 High Voltage/High Frequency Circuit High Voltage / High Frequency CircuitFigure E.5 DC Welding Current Generation DC Welding OutputFigure E.6 AC Square Wave Welding Current Generation AC Welding OutputFigure E.7 SCR Operation SCR OperationProtective Circuits Thermal ProtectionOverload Protection Section F Troubleshooting & Repair SectionHigh Voltage / High Frequency can damage test equipment Troubleshooting & RepairWorkstations PC Board Troubleshooting ProceduresCourse of Action Problems Possible Areas Recommended SymptomsPossible Areas Recommended Symptoms Problems Possible Areas Check the welding cables and or TIG Mode Problems Troubleshooting & Repair TIG Welding Problems Problems Possible Areas Electric Shock can Problems Possible Areas Recommended Symptoms Stick Welding Problems Test Description High Frequency Circuit Disable ProcedureFigure F.1 Spark GAP Assembly ProcedureT1 Transformer Test T1 Transformer Test Test ProcedurePrimary Windings Primary Voltages Return to Section Section TOCPrecision TIG Static SCR Test Static SCR Test Assembly Removal and Replacement Precision TIG Active SCR Test Active SCR Test Figure F.6 SCR Gate Locations Precision TIG AC TIG Mode Scope SettingsNormal Open Circuit Voltage Waveform DC TIG Mode AC Stick Mode DC Stick Mode Machine Loaded to 180 Amps AT 16VDC Typical Output Voltage Waveform Machine LoadedDC TIG Mode Machine Loaded to 180 Amps AT 26VDC DC Stick Mode 50 V/Div Precision TIG SCR Bridge Assembly Removal and Replacement Procedure Troubleshooting and RepairProcedure SCR Bridge AssemblyFront Panel Mounting Screws Figure F.9 Plug J2 on Control Board 42TROUBLESHOOTING & REPAIRF-42Replacement Procedure 43TROUBLESHOOTING & REPAIRF-43Precision TIG Polarity Switch Removal and Replacement Procedure Removal Procedure Polarity SwitchReplacement Procedure Precision TIG High Voltage Transformer Removal and Replacement Procedure Transformer Secondary Leads Precision TIG High Voltage TransformerFigure F.12 High Voltage Transformer Mounting Insulators Precision TIG Nutdriver Wrench Wire cutters Perform the SCR Bridge Assembly Removal Procedure Assembly Replacement Procedure Precision TIG Retest After Repair Troubleshooting and RepairInput Idle Amps Recommended Meters for Machine Output TestsPrecision TIG Electrical Diagrams Section Precision TIG Wiring Diagram Entire Machine G4549G4588 Schematic Entire Machine G4588Schematic Control PC Board G4550-1B4-1 Schematic Control P.C. Board G4550-1B4-2 Schematic Control P.C. Board G4550-1B4-3 G4551 PC Board Assembly Control G4551-1SVM Error Reporting Form