Lincoln Electric SVM169-A service manual Controls and Settings, Control Functionality

Page 18

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

B-4

OPERATION

B-4

CONTROLS AND SETTINGS

All operator controls and adjustments are located on the front of the PRECISION TIG 185. Refer to Figure B.1 and corresponding explanations.

FIGURE B.1 - CONTROL PANEL

13

9

5

1.

POWER SWITCH

 

2.

POLARITY SWITCH

 

 

 

3.

MODE SWITCH

3

 

 

4.

AC BALANCE CONTROL

 

 

5.

MAXIMUM OUTPUT CONTROL (AMPS)

 

 

 

 

 

 

6.

DIGITAL METERS

 

 

 

7.

POST FLOW TIME

 

8. PULSE TIG CONTROL

 

9. THERMAL SHUTDOWN LIGHT

 

10. REMOTE RECEPTACLE

4

11. ELECTRODE/GAS OUTPUT

RECEPTACLE

 

 

12. WORK CABLE

 

13. REMOVABLE LIFT EYEBOLT

6

8

7

1

2

11

10

12

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

CONTROL FUNCTIONALITY

1.POWER SWITCH – Input line switch turns input power ON or OFF, as indicated by the on or off sta- tus of the front panel digital display (See Item 6).

2.POLARITY SWITCH – The rotary power switch has 3-positions for DC+, AC and DC- selections for the electrode output stud welding polarity.

CAUTION

• Do not switch the polarity switch while welding or damage may result to the machine.

------------------------------------------------------------------------

3.MODE SWITCH – The push button switch allows selection of the two machine welding modes as indi- cated by colored mode lights:

STICK mode – Top position Red light.

TIG mode – Bottom position Green light.

4.AC BALANCE CONTROL – The AC Balance Control permits adjustment of the AC TIG wave bal- ance adjustment from Max. Penetration (80% nega- tive wave) at full CW rotation setting, to Max. Cleaning (60% positive wave) at CCW rotation, and includes:

Auto Balance position indicated by the Green panel light turning on.

This setting position feature automatically provides the proper amount of cleaning and penetration for normal AC TIG welding.

5.MAXIMUM OUTPUT CONTROL – Presets the out- put welding current over the rated output range of the machine:

With a Remote Current Control (Amptrol) connect- ed to the Remote Receptacle (See item 10), this knob sets the Maximum output current level set table with the remote Amptrol.

For Pulse TIG (See Item 8) this knob sets the Peak Pulse level, with the Remote Amptrol (if used).

6.DIGITAL METER – A 3 digit LED meter is used to display the preset output current level before weld- ing, and actual output level while welding:

A lit display indicates input power is turned on. (See Item 1.)

7.POST FLOW TIME – Sets the TIG mode shielding

gas post flow time over the range of about 1 to 30 seconds after the arc is shut off.

Note: Gas preflow time is fixed at 0.5 second only in TIG mode, but no preflow time will occur if the arc is restarted during Post Flow time, since shielding gas would not have stopped flowing.

PRECISION TIG 185

Image 18
Contents Precision TIG Safety Electric Shock can kill Safety Welding Sparks can cause fire or explosionPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation SectionInstallation Input Single Phase onlyModel Height Width Depth Weight K2345-2 Input at Rated OutputSafety Precautions Select Suitable LocationInput Connections Connections for TIG Gtaw Welding Input Reconnect ProcedureOutput Connections TIG Torch ConnectionRemote Control Connection Work Cable ConnectionShielding GAS Connection Precision TIG Operation Section Section BOperation Product Description Recommended Processes and EquipmentControls and Settings Control FunctionalityWelding in TIG Mode Operating StepsPulse TIG Control Remote Control Operation Benefits of the Precision TIG 185 DesignWelding in Stick Mode Recommended Electrode Amperage Ranges Precision TIGPrecision TIG Accessories Section Accessories Factory Installed OptionsTable C.1 Field Installed Options K2348-1 Under-Storage CartPrecision TIG Maintenance Section Section DMaintenance Routine and Periodic MaintenanceSpark GAP Adjustment Figure D.2 Location of Maintenance Components Return to Section TOC Theory of Operation Section Section EInput Power Circuit Theory of OperationGeneral Description Output Rectification Feedback Control Figure E.3 Control Board and Output Feedback ControlHigh Voltage / High Frequency Circuit Figure E.4 High Voltage/High Frequency CircuitDC Welding Output Figure E.5 DC Welding Current GenerationAC Welding Output Figure E.6 AC Square Wave Welding Current GenerationSCR Operation Figure E.7 SCR OperationProtective Circuits Thermal ProtectionOverload Protection Troubleshooting & Repair Section Section FTroubleshooting & Repair High Voltage / High Frequency can damage test equipmentPC Board Troubleshooting Procedures WorkstationsProblems Possible Areas Recommended Symptoms Course of ActionPossible Areas Recommended Symptoms Problems Possible Areas Check the welding cables and or TIG Mode Problems Troubleshooting & Repair TIG Welding Problems Problems Possible Areas Electric Shock can Problems Possible Areas Recommended Symptoms Stick Welding Problems High Frequency Circuit Disable Procedure Test DescriptionProcedure Figure F.1 Spark GAP AssemblyT1 Transformer Test Test Procedure T1 Transformer TestReturn to Section Section TOC Primary Windings Primary VoltagesPrecision TIG Static SCR Test Static SCR Test Assembly Removal and Replacement Precision TIG Active SCR Test Active SCR Test Figure F.6 SCR Gate Locations Precision TIG AC TIG Mode Scope SettingsNormal Open Circuit Voltage Waveform DC TIG Mode AC Stick Mode DC Stick Mode Typical Output Voltage Waveform Machine Loaded Machine Loaded to 180 Amps AT 16VDCDC TIG Mode Machine Loaded to 180 Amps AT 26VDC DC Stick Mode 50 V/Div Precision TIG Troubleshooting and Repair SCR Bridge Assembly Removal and Replacement ProcedureSCR Bridge Assembly ProcedureFront Panel Mounting Screws 42TROUBLESHOOTING & REPAIRF-42 Figure F.9 Plug J2 on Control Board43TROUBLESHOOTING & REPAIRF-43 Replacement ProcedurePrecision TIG Polarity Switch Removal and Replacement Procedure Polarity Switch Removal ProcedureReplacement Procedure Precision TIG High Voltage Transformer Removal and Replacement Procedure High Voltage Transformer Transformer Secondary Leads Precision TIGFigure F.12 High Voltage Transformer Mounting Insulators Precision TIG Nutdriver Wrench Wire cutters Perform the SCR Bridge Assembly Removal Procedure Assembly Replacement Procedure Precision TIG Input Idle Amps Troubleshooting and RepairRetest After Repair Recommended Meters for Machine Output TestsPrecision TIG Electrical Diagrams Section Wiring Diagram Entire Machine G4549 Precision TIGSchematic Entire Machine G4588 G4588Schematic Control PC Board G4550-1B4-1 Schematic Control P.C. Board G4550-1B4-2 Schematic Control P.C. Board G4550-1B4-3 PC Board Assembly Control G4551-1 G4551SVM Error Reporting Form