Lincoln Electric SVM128-A service manual Connection of the LN-25 to, Unused Lead Individually

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C-6

C-6

ACCESSORIES

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CONNECTION OF THE LN-25 TO THE

SA-250 WITH K623-1 WIRE FEED MODULE USING K867 UNIVERSAL ADAPTER (SEE FIGURE C.3.)

1.Shut the welder off.

2.Connect the electrode cable from the LN-25 to the “+” terminal of the welder. Connect the work cable to the “CV-” terminal of the welder.

NOTE: Welding cable must be sized for current and duty cycle of application.

NOTE: Figure C.3 shows the electrode connected for positive polarity. To change polarity, shut the welder off and reverse the electrode and work cables at the SA-250 output terminals. Reverse the LN-25 polarity switch.

3.Connect the K867 Universal adapter to the K433 cable and the 14 pin amphenol of the SA-250 as indicated in Figure C.3. Mount the K433 to the welder according to instructions included with the K433 kit.

4.Connect the K432-L cable to the LN-25 equipped with the K431-1 remote output control kit.

5.Place the IDLER switch in the “HIGH” position.

CAUTION

Any increase of the high idle engine RPM by changing the governor setting or overriding the throttle linkage will cause an increase in the AC auxiliary voltage. If this voltage goes over 140 volts, wire feeder control circuits may be damaged. The engine governor set- ting is preset at the factory — do not adjust above RPM specifications listed in this manual.

6. Adjust wire feed speed and voltage at the LN-25.

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FIGURE C.3

SA-250/LN-25 CONNECTION DIAGRAM

 

SPARE

 

 

14 PIN

82

Insulate Each

 

AMPHENOL

81

Unused Lead

 

42

 

 

Individually

K433

 

41

 

21

 

 

+

31

31

 

CV-

32

32

K432-"L" CABLE

2

2

 

 

4

4

 

 

GND

GND

 

K867 UNIVERSAL

75

75

 

ADAPTER PLUG

 

TO

76

76

LN-25 WIRE FEEDER

77

77

WORK

WITH K431 OPTION

Splice Leads and Insulate

 

 

ELECTRODE CABLE

SA-250

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Contents SHIELD-ARCTMSA-250 Safety SA-250Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications SA-250Storing Safety PrecautionsLocation and Ventilation PRE-OPERATION Engine Service Cooling System MufflerExhaust Spark Arrester TrailerElectrical Output Connections Welding Cable ConnectionsCircuit Breakers Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentMachine Grounding SA-250 Table of Contents Operation Section Safety Instructions OperationOperating Instructions General DescriptionOperational Features and Controls Design FeaturesRecommended Applications WelderWelding Capability LimitationsControls and Settings WELDER/GENERATOR ControlsControl of Welding Current Current Range SelectorDiesel Engine Controls Figure B.3 Diesel Engine ControlsEngine Operation Before Starting the EngineStarting the Engine Check and fill the engine fuel tankBREAK-IN Period Stopping the EngineCold Weather Starting Welding Operation After you finish weldingTable B.1 Range Settings for Wire SIZE/SPEED Auxiliary Power 12B-12Table of Contents Accessories OPTIONS/ACCESSORIES TIG Welding Accessories Semiautomatic Welding AccessoriesConnection of Lincoln Electric Wire Feeders Connection of the LN-7 toPIN Amphenol Connection of the LN-25 to Unused Lead IndividuallyFigure C.4 SA-250/LN-25 Across the ARC Connection Diagram Control K487-25 Table of Contents Maintenance Routine and Periodic Maintenance Engine MaintenanceFigure D.1 OIL Drain and Refill Eliminate Air from the Fuel System HOW to Eliminate AIR from the Fuel System Self-vent method Figure D.4 Eliminating AIR from the Fuel SystemFigure D.5 Engine Coolant Drain Plug Figure D.6 Tightening the FAN Belt Daily or Before Starting EngineFirst 25-50 Hours EveryBattery Maintenance Cleaning the BatteryWELDER/GENERATOR Maintenance Idler Maintenance Figure D.5 Major Component Locations SA-250 Table of Contents Theory of Operation Section Circuits Theory of OperationALTERNATOR, and Protection Excitation Flashing Auxiliary and Field Feedback CoilsEngine Idler Circuit Interpole and Series Coils Fine Current AdjustmentCurrent Range Selector DC Generator Machines Mechanical CouplingSA-250 Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures PC Board can be damaged by static electricityDetailed in the beginning of this manual Troubleshooting GuideObserve Safety Guidelines Shunt Field Winding Test Field Shunt Winding Test Output Problems Function Problems Function Problems Troubleshooting & Repair Problems Possible Areas Symptoms Misadjustments Course of ActionWelding Problems Materials Needed Alternator Rotor TestTest Description Test Procedure Slip Rings BrushesFigure F.2 Measuring Rotor Resistance Figure F.3 Measuring Rotor Resistance to Ground Field Shunt Winding Test Field Shunt Winding Test PIN TAB Idler Solenoid Test Idler Solenoid Test Engine Throttle Adjustment Test Engine Throttle Adjustment Test Strobe Tach MethodFrequency Counter Method Oscilloscope MethodAdjusting Screw Locking NUT Flashing the Fields DescriptionProcedure Do not remove brush holderHigh Idle no Load Fine Current Control Rheostat AT Maximum Scope SettingsNormal Open Circuit Voltage Waveform 115VAC Supply Normal Open Circuit DC Weld Voltage Waveform Machine Loaded Selector Switch AT Maximum Position Typical DC Weld Output Voltage WaveformAlternator Rotor Removal Replacement Replacement Alternator Rotor RemovalLoosen Screws Alternator Cover Slip Rings Brushes Figure F.13 Rotor Removal Replacement Alternator Stator Removal and Replacement Procedure Alternator Stator RemovalField Bridge Rectifier VAC Receptacle Circuit Breaker Genernator Brush HOLDER/COIL Cables Figure F.18 Drill Spot Locations Generator Frame Removal and Replacement Generator Frame Removal See Figure F.19 for steps 4Figure F.20 Wire and Selector Switch Connections Figure F.21 Case Front Removal Rope Sling ENGINE/GENERATOR Mounting Holes Troubleshooting & Repair Generator Armature Removal and Replacement Generator Armature Removal Figure F.23 Blower Paddle RemovalAC Auxiliary Power Receptacle Output Retest After RepairEngine Output Welder DC OutputSA-250 Electrical Diagrams Section Section G SA-250 Electrical Diagrams Wiring DiagramWire Feed Module Wiring Diagram Idler PC Board M13708 Schematic Idler PC Board M13708 Components SVM Error Reporting Form