Lincoln Electric SVM128-A service manual Alternator Stator Removal and Replacement, Description

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F-36

F-36

TROUBLESHOOTING & REPAIR

ALTERNATOR STATOR REMOVAL AND REPLACEMENT

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid elec- trical shock, please observe all safety notes and precautions detailed throughout this manual.

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshoot- ing assistance before you proceed. Call 216-383-2531 or 1-800-833-9353 (WELD).

DESCRIPTION

This procedure will aid the technician in the removal and replacement of the alternator stator.

MATERIALS NEEDED

3/8" nut driver 3/8" wrench 1/2" wrench

Slot head screwdriver Pry bar

5/8" wrench 7/16" wrench

SA-250

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Contents SHIELD-ARCTMSA-250 Safety SA-250Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications SA-250Safety Precautions Location and VentilationStoring PRE-OPERATION Engine Service Exhaust Spark Arrester Cooling SystemMuffler TrailerElectrical Output Connections Welding Cable ConnectionsAuxiliary Power RECEPTACLES, PLUGS, and HAND-HELD Equipment Machine GroundingCircuit Breakers SA-250 Table of Contents Operation Section Operating Instructions Safety InstructionsOperation General DescriptionRecommended Applications Operational Features and ControlsDesign Features WelderWelding Capability LimitationsControls and Settings WELDER/GENERATOR ControlsControl of Welding Current Current Range SelectorDiesel Engine Controls Figure B.3 Diesel Engine ControlsStarting the Engine Engine OperationBefore Starting the Engine Check and fill the engine fuel tankStopping the Engine Cold Weather StartingBREAK-IN Period Welding Operation After you finish weldingTable B.1 Range Settings for Wire SIZE/SPEED Auxiliary Power 12B-12Table of Contents Accessories OPTIONS/ACCESSORIES TIG Welding Accessories Semiautomatic Welding AccessoriesConnection of Lincoln Electric Wire Feeders Connection of the LN-7 toPIN Amphenol Connection of the LN-25 to Unused Lead IndividuallyFigure C.4 SA-250/LN-25 Across the ARC Connection Diagram Control K487-25 Table of Contents Maintenance Routine and Periodic Maintenance Engine MaintenanceFigure D.1 OIL Drain and Refill Eliminate Air from the Fuel System HOW to Eliminate AIR from the Fuel System Self-vent method Figure D.4 Eliminating AIR from the Fuel SystemFigure D.5 Engine Coolant Drain Plug Figure D.6 Tightening the FAN Belt First 25-50 Hours Daily or BeforeStarting Engine EveryBattery Maintenance Cleaning the BatteryWELDER/GENERATOR Maintenance Idler Maintenance Figure D.5 Major Component Locations SA-250 Table of Contents Theory of Operation Section Theory of Operation ALTERNATOR, and ProtectionCircuits Excitation Flashing Auxiliary and Field Feedback CoilsInterpole and Series Coils Fine Current Adjustment Current Range SelectorEngine Idler Circuit DC Generator Machines Mechanical CouplingSA-250 Table of Contents Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures PC Board can be damaged by static electricityTroubleshooting Guide Observe Safety GuidelinesDetailed in the beginning of this manual Shunt Field Winding Test Field Shunt Winding Test Output Problems Function Problems Function Problems Troubleshooting & Repair Problems Possible Areas Symptoms Misadjustments Course of ActionWelding Problems Alternator Rotor Test Test DescriptionMaterials Needed Test Procedure Slip Rings BrushesFigure F.2 Measuring Rotor Resistance Figure F.3 Measuring Rotor Resistance to Ground Field Shunt Winding Test Field Shunt Winding Test PIN TAB Idler Solenoid Test Idler Solenoid Test Engine Throttle Adjustment Test Engine Throttle Adjustment Test Strobe Tach MethodFrequency Counter Method Oscilloscope MethodAdjusting Screw Locking NUT Flashing the Fields DescriptionProcedure Do not remove brush holderScope Settings Normal Open Circuit Voltage Waveform 115VAC SupplyHigh Idle no Load Fine Current Control Rheostat AT Maximum Normal Open Circuit DC Weld Voltage Waveform Machine Loaded Selector Switch AT Maximum Position Typical DC Weld Output Voltage WaveformAlternator Rotor Removal Replacement Replacement Alternator Rotor RemovalLoosen Screws Alternator Cover Slip Rings Brushes Figure F.13 Rotor Removal Replacement Alternator Stator Removal and Replacement Procedure Alternator Stator RemovalField Bridge Rectifier VAC Receptacle Circuit Breaker Genernator Brush HOLDER/COIL Cables Figure F.18 Drill Spot Locations Generator Frame Removal and Replacement Generator Frame Removal See Figure F.19 for steps 4Figure F.20 Wire and Selector Switch Connections Figure F.21 Case Front Removal Rope Sling ENGINE/GENERATOR Mounting Holes Troubleshooting & Repair Generator Armature Removal and Replacement Generator Armature Removal Figure F.23 Blower Paddle RemovalEngine Output AC Auxiliary Power Receptacle OutputRetest After Repair Welder DC OutputSA-250 Electrical Diagrams Section Section G SA-250 Electrical Diagrams Wiring DiagramWire Feed Module Wiring Diagram Idler PC Board M13708 Schematic Idler PC Board M13708 Components SVM Error Reporting Form

SVM128-A specifications

The Lincoln Electric SVM128-A is a cutting-edge welding machine designed to meet the demands of both professional welders and DIY enthusiasts. This versatile welding power source brings together advanced technology and robust design, making it a reliable choice for various welding applications.

One of the standout features of the SVM128-A is its capability to perform multiple welding processes. It supports MIG, TIG, and stick welding, allowing users to tackle a wide range of projects with ease. This multi-functionality makes it ideal for professionals working in different industries, as well as for hobbyists who enjoy diverse welding tasks.

The SVM128-A is equipped with inverter technology, which enhances its performance by providing a more stable arc and improved energy efficiency. This technological advancement contributes to lower operational costs and allows for a more consistent weld quality across different materials and thicknesses. Additionally, the inverter technology enables the machine to be lightweight and portable, making it convenient for jobs that require mobility.

Another prominent characteristic of the SVM128-A is its user-friendly interface. The machine features intuitive controls and a digital display that allows operators to easily set the desired welding parameters. This simplified setup helps reduce the learning curve for new users while also offering precise control for experienced professionals.

The Lincoln Electric SVM128-A is designed with durability in mind. Its robust construction ensures that it can withstand the rigors of frequent use in demanding environments. The machine is also equipped with various safety features, including thermal overload protection and a duty cycle rating that prevents overheating, ultimately extending its lifespan.

For optimal performance, the SVM128-A provides adjustable output options, allowing users to customize the welding parameters based on their specific needs. This flexibility makes it suitable for welding various metals, including steel, aluminum, and stainless steel.

In summary, the Lincoln Electric SVM128-A combines versatility, advanced technology, and a user-friendly design. With its capability to perform multiple welding processes, lightweight construction, and durable features, it stands out as an excellent option for anyone looking to achieve high-quality welds. Whether for professional or personal use, the SVM128-A is poised to deliver reliable performance and exceptional results.
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