Lincoln Electric SVM128-A service manual Figure D.1 OIL Drain and Refill

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D-3

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MAINTENANCE

FIGURE D.1 – OIL DRAIN AND REFILL

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CHANGE THE OIL FILTER: Change the oil filter the first time between 25 and 50 hours of operation. Then, under normal operating conditions, change the oil filter after every 200 to 250 hours of operation. If the engine is operated under heavy load or in high ambient tem- peratures, change the oil filter more frequently. See Table D.1 for recommended maintenance intervals. Order Perkins oil filter #2654408 from your local Perkins service center.

Change the oil filter as follows:

1 . See Figure D.1. Remove the oil drain plug (1). Drain the oil from the engine and allow the oil filter to drain.

2.See Figure D.1. Remove the old filter (spin it off) and discard it (2). Wipe off the filter mounting sur- face and adapter.

3.Fill the new filter with fresh engine oil. Apply a thin coat of new oil to the rubber gasket on the new oil filter.

4.Spin the new filter onto the mounting adapter finger tight until the gasket is evenly seated. Then turn it down another 1/2 turn. Do not overtighten the new filter.

5.Refill the engine with the proper amount and type of oil as described in the Change the Oil section, above. Start the engine and check for leaks around the filter element. Correct any leaks (usu- ally by retightening the filter, but only enough to stop leaks) before placing the SA-250 back in ser- vice.

6.See Figure D.1. If there are no leaks, stop the engine and recheck the oil level. If necessary, add oil to bring the level up to the “MAX” mark, but do not overfill.

FUEL: At the end of each day's use, refill the fuel tank to minimize moisture conden- sation and dirt contamination in the fuel line. Do not overfill; leave room for the fuel to expand.

Refer to your engine operation manual for recom- mended grade of fuel.

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SA-250

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Contents SHIELD-ARCTMSA-250 SA-250 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications SA-250 InstallationLocation and Ventilation Safety PrecautionsStoring PRE-OPERATION Engine Service Muffler Cooling SystemExhaust Spark Arrester TrailerWelding Cable Connections Electrical Output ConnectionsMachine Grounding Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD EquipmentCircuit Breakers SA-250 Table of Contents Operation Section Operation Safety InstructionsOperating Instructions General DescriptionDesign Features Operational Features and ControlsRecommended Applications WelderLimitations Welding CapabilityWELDER/GENERATOR Controls Controls and SettingsCurrent Range Selector Control of Welding CurrentFigure B.3 Diesel Engine Controls Diesel Engine ControlsBefore Starting the Engine Engine OperationStarting the Engine Check and fill the engine fuel tankCold Weather Starting Stopping the EngineBREAK-IN Period After you finish welding Welding OperationTable B.1 Range Settings for Wire SIZE/SPEED 12B-12 Auxiliary PowerTable of Contents Accessories OPTIONS/ACCESSORIES Semiautomatic Welding Accessories TIG Welding AccessoriesConnection of the LN-7 to Connection of Lincoln Electric Wire FeedersPIN Amphenol Unused Lead Individually Connection of the LN-25 toFigure C.4 SA-250/LN-25 Across the ARC Connection Diagram Control K487-25 Table of Contents Maintenance Engine Maintenance Routine and Periodic MaintenanceFigure D.1 OIL Drain and Refill Eliminate Air from the Fuel System HOW to Eliminate AIR from the Fuel System Figure D.4 Eliminating AIR from the Fuel System Self-vent methodFigure D.5 Engine Coolant Drain Plug Figure D.6 Tightening the FAN Belt Starting Engine Daily or BeforeFirst 25-50 Hours EveryCleaning the Battery Battery MaintenanceWELDER/GENERATOR Maintenance Idler Maintenance Figure D.5 Major Component Locations SA-250 Table of Contents Theory of Operation Section ALTERNATOR, and Protection Theory of OperationCircuits Auxiliary and Field Feedback Coils Excitation FlashingCurrent Range Selector Interpole and Series Coils Fine Current AdjustmentEngine Idler Circuit Mechanical Coupling DC Generator MachinesSA-250 Table of Contents Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board can be damaged by static electricity PC Board Troubleshooting ProceduresObserve Safety Guidelines Troubleshooting GuideDetailed in the beginning of this manual Shunt Field Winding Test Field Shunt Winding Test Output Problems Function Problems Function Problems Troubleshooting & Repair Symptoms Misadjustments Course of Action Problems Possible AreasWelding Problems Test Description Alternator Rotor TestMaterials Needed Slip Rings Brushes Test ProcedureFigure F.2 Measuring Rotor Resistance Figure F.3 Measuring Rotor Resistance to Ground Field Shunt Winding Test Field Shunt Winding Test PIN TAB Idler Solenoid Test Idler Solenoid Test Engine Throttle Adjustment Test Strobe Tach Method Engine Throttle Adjustment TestOscilloscope Method Frequency Counter MethodAdjusting Screw Locking NUT Description Flashing the FieldsDo not remove brush holder ProcedureNormal Open Circuit Voltage Waveform 115VAC Supply Scope SettingsHigh Idle no Load Fine Current Control Rheostat AT Maximum Normal Open Circuit DC Weld Voltage Waveform Typical DC Weld Output Voltage Waveform Machine Loaded Selector Switch AT Maximum PositionAlternator Rotor Removal Replacement Alternator Rotor Removal ReplacementLoosen Screws Alternator Cover Slip Rings Brushes Figure F.13 Rotor Removal Replacement Alternator Stator Removal and Replacement Alternator Stator Removal ProcedureField Bridge Rectifier VAC Receptacle Circuit Breaker Genernator Brush HOLDER/COIL Cables Figure F.18 Drill Spot Locations Generator Frame Removal and Replacement See Figure F.19 for steps 4 Generator Frame RemovalFigure F.20 Wire and Selector Switch Connections Figure F.21 Case Front Removal Rope Sling ENGINE/GENERATOR Mounting Holes Troubleshooting & Repair Generator Armature Removal and Replacement Figure F.23 Blower Paddle Removal Generator Armature RemovalRetest After Repair AC Auxiliary Power Receptacle OutputEngine Output Welder DC OutputSA-250 Electrical Diagrams Section Section G SA-250 Wiring Diagram Electrical DiagramsWire Feed Module Wiring Diagram Idler PC Board M13708 Schematic Idler PC Board M13708 Components SVM Error Reporting Form