Lincoln Electric SVM104-A service manual AIR Input Connections

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A-5

INSTALLATION

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AIR INPUT CONNECTIONS

Supply the PRO-CUT 60 with clean compressed air or nitrogen.

Supply pressure must be between 70 psi and 120 psi (482 kPa and 827 kPa).

Flow rate should be approximately 4.7 cfm (133 I/min.).

NOTE: Oil in the air supply to the PRO-CUT 60 can cause severe problems. Use only a clean air supply.

1.Connect the air supply to the PRO-CUT 60 regulator.

a.Remove the plastic thread protector from the machine's regulator input port located on the back of the machine. Refer to figure A.1.

-The input port is a 1/4" (6.3mm) NPT thread.

b.Connect the air supply to the machine reg- ulator with an appropriate gas connection fitting. Sealing the connection with Teflon tape is recommended.

2.Tighten the air fitting connection to prevent leakage.

-Do not overtighten.

NOTE: When using nitrogen gas from a cylinder, the cylinder must have a pressure regulator.

Maximum psi from nitrogen gas cylinder to PRO-CUT 60 regulator should never exceed 120 psi (827 kPa).

Install a hose between the nitrogen gas cylinder regulator and the PRO-CUT 60 regulator's gas inlet.

WARNING

CYLINDER could explode if damaged.

Keep cylinder upright and chained to a fixed support.

Keep cylinder away from areas where it could be damaged.

Never lift machine with cylinder attached.

Never allow the cutting torch to touch the cylinder.

Keep cylinder away from live electrical parts.

Maximum inlet pressure 120 psi (827kPa).

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PRO-CUT 60

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Contents SVM104-A Safety Electric Shock can killWelding or Cutting Sparks can cause fire or explosion Iii Electric and Magnetic FieldsPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Technical Specifications PRO-CUTSafety Precautions Electric Shock can Kill Select Proper LocationHigh Frequency Interference Protection Tilting➁ ➂ ➀ ➃ Input Electrical ConnectionsFuse and Wire Sizes Input Power Supply ConnectionsGround Connection AIR Input Connections Reconnect Procedure 208/230/460 VAC machinesOutput Connections WorkTable of Contents Operation SectionOperation Electric Shock can killOperational Features and Controls Design Features AdvantagesGeneral Description Recommended Processes and EquipmentControls and Settings Cutting and Gouging CapabilityLimitations Operating Steps ON/OFFCutting Procedure Recommendations Use Pilot Arc ProperlyCutting Thin Gauge Sheet Metal Cutting Expanded Metal Figure B.3 -- Gouging Metal Return to Section TOC Accessories Section Accessories OPTIONS/ACCESSORIESMaintenance Section Section DMaintenance Safety PrecautionsCapacitor Discharge Procedure Procedure DescriptionProcedure Figure D.1 Capacitor Discharge ProcedureRoutine and Periodic Maintenance Perform the following dailyMaintenance PRO-CUT Theory of Operation Section Theory of Operation SectionTheory of Operation Input Line Voltage and Main TransformerOutput Rectification Control and Feedback Figure E.3 Output Rectification, Control and FeedbackHigh Voltage / High Theory of Operation Pilot ARCTransistor Switching Operation Figure E.7 Transistor Switching OperationPulse Width Modulation Thermal ProtectionThermostat Thermal SensorPRO-CUT Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuideTroubleshooting PC Board Troubleshooting Procedures Board can be dam- aged by static electricityTroubleshooting Guide Troubleshooting Guide PRO-CUTConnect ALL Input Disconnect ALL Input Machine Troubleshooting & Repair Function Problems AIR Flow Problems Cutting Problems Control Board Connector Location Power Board Connector LocationCapacitor Discharge Procedure Figure F.19-Capacitor Discharge Procedure Insulated Pliers GlovesTest Description Torch and Cable Resistance Test Procedure WorkFigure F.4 Torch and Cable Resistance Test Points Safety Circuit Test Internal TriggerReturn to Return to Section TOC Figure F.6-Control Board and 4-pin Locations Transistor Module Test Test DescriptionTest Procedure J21 Main Transformer Test Test Procedure Test a Main Secondary Voltage TestCR2 Power Board Test Figure F.11-Power Board Test Points Transistor Module Test Troubleshooting & Repair High Voltage Transformer and Circuit Test Figure F.12-High Voltage Test Component Locations Test C Test Resistance of High Voltage Transformer Secondary ON/OFF Power Switch Removal REMOVAL/REPLACEMENT DescriptionREMOVAL/REPLACEMENT Procedure ➂ ➃ ➄Control Board Removal To Section TOC Power Board Removal Figure F.14-Power Board Removal/Replacement Return to Return to Section TOC 41TROUBLESHOOTING & Repair Transistor Module RemovalRemoval Procedure SCR Module Removal Socket Head CAP Screws Torque to Power Board REMOVAL/ Replacement Procedure FAN Blade and FAN Motor REMOVAL/REPLACEMENT Figure F.17-Fan Blade & Fan Motor To Section TOC Torch Head REMOVAL/REPLACEMENT Figure F.18-Torch Head Removal/Replacement Section TOC Maximum Acceptable Output Voltage AT Minimum Output Setting Retest After RepairInput Idle Amps Recommended Meters for Machine Output TestsPRO-CUT Electrical Diagrams Electrical DiagramsStatus Board Schematic Diagram Bypass Board Schematic Diagram M15603 H E M a T I CBypass Board Schematic Diagram M17322 PRO-CUT Electrical Diagrams Control Board IdentificationPower Board Power Board IdentificationStatus PC Board M15601 StatusStatus PC Board M15601Bypass PC Board M15603 BypassBypass PC Board M15603 Bypass PC Board M17322 Bypass PC Board M17322 Wiring Diagram for Codes 10112 0 , J 2Wiring Diagram for Codes 9819 Control Board Schematic Drawing G2015 Power Board Schematic Design SVM Error Reporting Form