Lincoln Electric SVM104-A service manual ➁ ➂ ➀ ➃, Input Electrical Connections

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A-3

INSTALLATION

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3.Connect the work terminal to a ground within ten feet of the machine.

a.Use grounding cable that is the same size as, or larger than, the work cable.

b.Make grounding cable as short as possible.

c.Connect the ground tightly.

d.Use one of the following ground methods:

(1)Connect to a metal underground water pipe that is in direct contact with earth for ten feet or more.

(2)Connect to 3/4" (19mm) galvanized pipe or a 5/8" (16mm) solid galvanized iron, steel, or copper rod driven at least eight feet into the ground.

NOTE: Do Not use the building frame electri- cal conduit or a long pipe system for ground- ing the machine. This could result in increased high frequency interference.

NOTE: When the machine is used in a metal building, drive several good earth grounds around the edge of the building. Use the method in 2 above.

4.Enclose all electrical conductors within 50 feet (15.2m) of the machine in grounded rigid metallic conduit or equivalent shielding.

a.Do not use flexible metallic conduit.

5.Make work and torch leads as short and as close together as possible.

a.Lead length should not exceed 50 feet (15.2m).

b.Tape leads together when possible.

6.Check torch and work cable rubber insulation coverings to be sure they do not have any cracks or cuts that could result in high fre- quency leakage that could interfere with other electronic equipment.

a.Use insulated work cables with a high natural rubber content, such as the Lincoln Stable-Arc cables. These better resist high frequency leakage than neoprene or other synthetic rubber insulated cables.

7.Keep the torch in good repair and all connec- tions tight to reduce high frequency leakage.

8.Keep all access panels and covers tightly closed.

Follow these procedures for the best operating results. Failure to follow these procedures can cause interference and machine performance problems.

INPUT ELECTRICAL

CONNECTIONS

Before installing the machine, check that input supply voltage, phase, and frequency are the same as the machine's voltage, phase, and fre- quency as specified on the machine's rating plate on the Case Front Assembly. See Figure A.1 for the location of the machine's input cable entry opening, terminal block, and reconnect panel assembly. Input power supply entry is through the hole in the Case Back Assembly.

FIGURE A.1 - Case Back Assembly

1.Input Supply Cable Entry Opening

2.Terminal Block

3.Reconnect Panel Assembly

4.Air Pressure Regulator.

PRO-CUT 60

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Contents SVM104-A Safety Electric Shock can killWelding or Cutting Sparks can cause fire or explosion Iii Electric and Magnetic FieldsPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Technical Specifications PRO-CUTHigh Frequency Interference Protection Safety Precautions Electric Shock can KillSelect Proper Location Tilting➁ ➂ ➀ ➃ Input Electrical ConnectionsInput Power Supply Connections Fuse and Wire SizesGround Connection AIR Input Connections Reconnect Procedure 208/230/460 VAC machinesOutput Connections WorkTable of Contents Operation SectionOperation Electric Shock can killGeneral Description Operational Features and ControlsDesign Features Advantages Recommended Processes and EquipmentCutting and Gouging Capability Controls and SettingsLimitations Operating Steps ON/OFFCutting Procedure Recommendations Use Pilot Arc ProperlyCutting Thin Gauge Sheet Metal Cutting Expanded Metal Figure B.3 -- Gouging Metal Return to Section TOC Accessories Section Accessories OPTIONS/ACCESSORIESMaintenance Section Section DCapacitor Discharge Procedure MaintenanceSafety Precautions Procedure DescriptionProcedure Figure D.1 Capacitor Discharge ProcedureRoutine and Periodic Maintenance Perform the following dailyMaintenance PRO-CUT Theory of Operation Section Theory of Operation SectionTheory of Operation Input Line Voltage and Main TransformerOutput Rectification Control and Feedback Figure E.3 Output Rectification, Control and FeedbackHigh Voltage / High Theory of Operation Pilot ARCTransistor Switching Operation Figure E.7 Transistor Switching OperationThermostat Pulse Width ModulationThermal Protection Thermal SensorPRO-CUT Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuideTroubleshooting PC Board Troubleshooting Procedures Board can be dam- aged by static electricityTroubleshooting Guide Troubleshooting Guide PRO-CUTConnect ALL Input Disconnect ALL Input Machine Troubleshooting & Repair Function Problems AIR Flow Problems Cutting Problems Control Board Connector Location Power Board Connector LocationCapacitor Discharge Procedure Figure F.19-Capacitor Discharge Procedure Insulated Pliers GlovesTest Description Torch and Cable Resistance Test Procedure WorkFigure F.4 Torch and Cable Resistance Test Points Safety Circuit Test Internal TriggerReturn to Return to Section TOC Figure F.6-Control Board and 4-pin Locations Transistor Module Test Test DescriptionTest Procedure J21 Main Transformer Test Test Procedure Test a Main Secondary Voltage TestCR2 Power Board Test Figure F.11-Power Board Test Points Transistor Module Test Troubleshooting & Repair High Voltage Transformer and Circuit Test Figure F.12-High Voltage Test Component Locations Test C Test Resistance of High Voltage Transformer Secondary ON/OFF Power Switch Removal REMOVAL/REPLACEMENT DescriptionREMOVAL/REPLACEMENT Procedure ➂ ➃ ➄Control Board Removal To Section TOC Power Board Removal Figure F.14-Power Board Removal/Replacement Return to Return to Section TOC 41TROUBLESHOOTING & Repair Transistor Module RemovalRemoval Procedure SCR Module Removal Socket Head CAP Screws Torque to Power Board REMOVAL/ Replacement Procedure FAN Blade and FAN Motor REMOVAL/REPLACEMENT Figure F.17-Fan Blade & Fan Motor To Section TOC Torch Head REMOVAL/REPLACEMENT Figure F.18-Torch Head Removal/Replacement Section TOC Input Idle Amps Maximum Acceptable Output Voltage AT Minimum Output SettingRetest After Repair Recommended Meters for Machine Output TestsPRO-CUT Electrical Diagrams Electrical DiagramsStatus Board Schematic Diagram Bypass Board Schematic Diagram M15603 H E M a T I CBypass Board Schematic Diagram M17322 PRO-CUT Electrical Diagrams Control Board IdentificationPower Board Power Board IdentificationStatus PC Board M15601 StatusStatus PC Board M15601Bypass PC Board M15603 BypassBypass PC Board M15603 Bypass PC Board M17322 Bypass PC Board M17322 Wiring Diagram for Codes 10112 0 , J 2Wiring Diagram for Codes 9819 Control Board Schematic Drawing G2015 Power Board Schematic Design SVM Error Reporting Form