Lincoln Electric SVM104-A service manual Cutting Procedure Recommendations, Use Pilot Arc Properly

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B-5

OPERATION

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8.Pull the torch trigger to cut. - OUTPUT ON LED glows.

If postflow has not timed out, the pilot arc lights immediately.

If postflow air has timed out (after 20 sec- onds), air preflows for two seconds before pilot arc lights.

If the arc is not transferred by bringing plasma in contact with the work with in 2.5 seconds, the pilot arc shuts off.

9.Make a cut.

10.Stop cutting by releasing the torch trigger.

-Arc stops.

-Postflow air continues for 20 seconds.

-To continue cutting, repeat Step 8.

11.Turn ON/ OFF POWER SWITCH to OFF when job is done.

If the SAFETY LED glows at any time during oper- ation, check the following:

-Torch consumables are assembled properly. Machine will not start if they are not properly in place.

-Nozzle condition. The nozzle must be clean.

After the problem is corrected or no problem is found, press the SAFETY RESET button. If SAFETY LED goes out, machine is ready for use. If SAFETY LED continues to glow, refer to the TROUBLESHOOTING GUIDE in the TROU- BLESHOOTING AND REPAIR SECTION of this manual for a recommended course of action.

CUTTING PROCEDURE

RECOMMENDATIONS

For best results, use proper cutting or gouging procedures. Plasma arc cutting is a very eco- nomical process when used properly. Improper procedures or equipment use will result in poor quality work and high operating costs. The follow- ing procedures will help you get maximum perfor- mance from your PRO-CUT 60.

Use Pilot Arc Properly

The pilot arc transfers the arc to the work piece for cutting. Do not start the pilot arc repeatedly over short periods of time. This could reduce consum- able life. Start the pilot arc and then make and fin- ish the cut before releasing the trigger.

If the pilot arc sputters or does not start each time the torch trigger is pulled, check the consumable for wear or high air pressure. If either is found, take proper action.

Cutting and Gouging Recommendations

General

1.Make a continuous cut. Do not pause during cutting, gouging, or at the end of the work piece. Stopping and starting causes poor cuts and results in poor

machine operation. In addition, it reduces consumable life.

2.Position the torch so that dross and hot air cannot be deflected into the torch.

3.Do not drag the nozzle when cutting above the mid-range setting. Above mid range, always hold the torch 1/8" away from the work piece.

4.Proper drag cup/shield cup use gives you maximum nozzle and consumable life.

-When operating in the blue or red current ranges, use a drag cup when possible.

-When operating in the yellow range, use a drag cup or a shield cup.

5.Use the proper machine setting for the work to be done. Adjusting the machine to maximum output does not produce the best cutting in most situations.

PRO-CUT 60

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Contents SVM104-A Safety Electric Shock can killWelding or Cutting Sparks can cause fire or explosion Iii Electric and Magnetic FieldsPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Technical Specifications PRO-CUTSafety Precautions Electric Shock can Kill Select Proper LocationHigh Frequency Interference Protection Tilting➁ ➂ ➀ ➃ Input Electrical ConnectionsGround Connection Fuse and Wire SizesInput Power Supply Connections AIR Input Connections Reconnect Procedure 208/230/460 VAC machinesOutput Connections WorkTable of Contents Operation SectionOperation Electric Shock can kill Operational Features and Controls Design Features Advantages General Description Recommended Processes and EquipmentLimitations Controls and SettingsCutting and Gouging Capability Operating Steps ON/OFFCutting Procedure Recommendations Use Pilot Arc ProperlyCutting Thin Gauge Sheet Metal Cutting Expanded Metal Figure B.3 -- Gouging Metal Return to Section TOC Accessories Section Accessories OPTIONS/ACCESSORIESMaintenance Section Section DMaintenance Safety PrecautionsCapacitor Discharge Procedure Procedure DescriptionProcedure Figure D.1 Capacitor Discharge ProcedureRoutine and Periodic Maintenance Perform the following dailyMaintenance PRO-CUT Theory of Operation Section Theory of Operation SectionTheory of Operation Input Line Voltage and Main TransformerOutput Rectification Control and Feedback Figure E.3 Output Rectification, Control and FeedbackHigh Voltage / High Theory of Operation Pilot ARCTransistor Switching Operation Figure E.7 Transistor Switching OperationPulse Width Modulation Thermal ProtectionThermostat Thermal SensorPRO-CUT Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuideTroubleshooting PC Board Troubleshooting Procedures Board can be dam- aged by static electricityTroubleshooting Guide Troubleshooting Guide PRO-CUTConnect ALL Input Disconnect ALL Input Machine Troubleshooting & Repair Function Problems AIR Flow Problems Cutting Problems Control Board Connector Location Power Board Connector LocationCapacitor Discharge Procedure Figure F.19-Capacitor Discharge Procedure Insulated Pliers GlovesTest Description Torch and Cable Resistance Test Procedure WorkFigure F.4 Torch and Cable Resistance Test Points Safety Circuit Test Internal TriggerReturn to Return to Section TOC Figure F.6-Control Board and 4-pin Locations Transistor Module Test Test DescriptionTest Procedure J21 Main Transformer Test Test Procedure Test a Main Secondary Voltage TestCR2 Power Board Test Figure F.11-Power Board Test Points Transistor Module Test Troubleshooting & Repair High Voltage Transformer and Circuit Test Figure F.12-High Voltage Test Component Locations Test C Test Resistance of High Voltage Transformer Secondary ON/OFF Power Switch Removal REMOVAL/REPLACEMENT DescriptionREMOVAL/REPLACEMENT Procedure ➂ ➃ ➄Control Board Removal To Section TOC Power Board Removal Figure F.14-Power Board Removal/Replacement Return to Return to Section TOC 41TROUBLESHOOTING & Repair Transistor Module RemovalRemoval Procedure SCR Module Removal Socket Head CAP Screws Torque to Power Board REMOVAL/ Replacement Procedure FAN Blade and FAN Motor REMOVAL/REPLACEMENT Figure F.17-Fan Blade & Fan Motor To Section TOC Torch Head REMOVAL/REPLACEMENT Figure F.18-Torch Head Removal/Replacement Section TOC Maximum Acceptable Output Voltage AT Minimum Output Setting Retest After RepairInput Idle Amps Recommended Meters for Machine Output TestsPRO-CUT Electrical Diagrams Electrical DiagramsStatus Board Schematic Diagram Bypass Board Schematic Diagram M15603 H E M a T I CBypass Board Schematic Diagram M17322 PRO-CUT Electrical Diagrams Control Board IdentificationPower Board Power Board IdentificationStatus PC Board M15601 StatusStatus PC Board M15601Bypass PC Board M15603 BypassBypass PC Board M15603 Bypass PC Board M17322 Bypass PC Board M17322 Wiring Diagram for Codes 10112 0 , J 2Wiring Diagram for Codes 9819 Control Board Schematic Drawing G2015 Power Board Schematic Design SVM Error Reporting Form