Lincoln Electric SVM104-A service manual Transistor Module Test

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Section TOC

Master TOC

F-29

TROUBLESHOOTING & REPAIR

POWER BOARD TEST

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Test B: Test for 7 VDC signal between Power Board and Control Board

NOTE: This test requires that the torch trigger be pulled to activate the circuit. Be sure to use an isolated meter because of the high voltage and high frequency produced.

NOTE: This test requires testing DC voltages. Polarity must be observed.

1.Locate and insert probes into the following Power Board plug locations (See Figure F.11):

a.Insert the NEGATIVE probe into Plug 4J22 (lead #332 - ) lead cavity.

b.Insert the POSITIVE probe into Plug 2J22 (lead #338 + ) lead cavity.

2.Turn the ON/OFF Power Switch to ON.

3.Pull torch trigger. When air pre- flow times out and the pilot arc is established, 7 VDC should be present.

4.Release torch trigger. Turn ON/OFF Power Switch to OFF.

a.If 7 VDC is NOT present, check Power Board Plug J22 and Control Board Plug J6 for loose or faulty wiring.

b.If no loose or faulty wiring is found, the Power Board or the Control Board could be faulty. Replace.

Test C: Test for 1.0 VDC to 1.5 VDC Base Voltage to Transistor Module

NOTE: This test requires that the torch trigger be pulled to activate the circuit. Be sure to use an isolated meter because of the high voltage and high frequency produced.

NOTE: This test requires testing DC voltages. Polarity must be observed.

1.Locate and insert probes into the following Power Board plug locations (See Figure F.11):

a.Insert the NEGATIVE probe into Plug 2J20 (lead #40 - ) lead cavity.

b.Insert the POSITIVE probe into Plug 1J20 (lead B + ) lead cavity.

2.Turn the ON/OFF Power Switch to ON.

3.Pull torch trigger. When air pre flow times out and the pilot arc is established, 1.0 VDC to 1.5 VDC should be present.

4.Release torch trigger. Turn ON/OFF Power Switch to OFF.

a.If this voltage IS NOT present or an incorrect voltage is present, perform

TRANSISTOR MODULE TEST.

b.If transistor module test is OK, then the Power Board could be faulty. Replace.

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Contents SVM104-A Safety Electric Shock can killWelding or Cutting Sparks can cause fire or explosion Iii Electric and Magnetic FieldsPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation Technical Specifications PRO-CUTHigh Frequency Interference Protection Safety Precautions Electric Shock can KillSelect Proper Location Tilting➁ ➂ ➀ ➃ Input Electrical ConnectionsInput Power Supply Connections Fuse and Wire SizesGround Connection AIR Input Connections Reconnect Procedure 208/230/460 VAC machinesOutput Connections WorkTable of Contents Operation SectionOperation Electric Shock can killGeneral Description Operational Features and ControlsDesign Features Advantages Recommended Processes and EquipmentCutting and Gouging Capability Controls and SettingsLimitations Operating Steps ON/OFFCutting Procedure Recommendations Use Pilot Arc ProperlyCutting Thin Gauge Sheet Metal Cutting Expanded Metal Figure B.3 -- Gouging Metal Return to Section TOC Accessories Section Accessories OPTIONS/ACCESSORIESMaintenance Section Section DCapacitor Discharge Procedure MaintenanceSafety Precautions Procedure DescriptionProcedure Figure D.1 Capacitor Discharge ProcedureRoutine and Periodic Maintenance Perform the following dailyMaintenance PRO-CUT Theory of Operation Section Theory of Operation SectionTheory of Operation Input Line Voltage and Main TransformerOutput Rectification Control and Feedback Figure E.3 Output Rectification, Control and FeedbackHigh Voltage / High Theory of Operation Pilot ARCTransistor Switching Operation Figure E.7 Transistor Switching OperationThermostat Pulse Width ModulationThermal Protection Thermal SensorPRO-CUT Troubleshooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuideTroubleshooting PC Board Troubleshooting Procedures Board can be dam- aged by static electricityTroubleshooting Guide Troubleshooting Guide PRO-CUTConnect ALL Input Disconnect ALL Input Machine Troubleshooting & Repair Function Problems AIR Flow Problems Cutting Problems Control Board Connector Location Power Board Connector LocationCapacitor Discharge Procedure Figure F.19-Capacitor Discharge Procedure Insulated Pliers GlovesTest Description Torch and Cable Resistance Test Procedure WorkFigure F.4 Torch and Cable Resistance Test Points Safety Circuit Test Internal TriggerReturn to Return to Section TOC Figure F.6-Control Board and 4-pin Locations Transistor Module Test Test DescriptionTest Procedure J21 Main Transformer Test Test Procedure Test a Main Secondary Voltage Test CR2 Power Board Test Figure F.11-Power Board Test Points Transistor Module Test Troubleshooting & Repair High Voltage Transformer and Circuit Test Figure F.12-High Voltage Test Component Locations Test C Test Resistance of High Voltage Transformer Secondary ON/OFF Power Switch Removal REMOVAL/REPLACEMENT DescriptionREMOVAL/REPLACEMENT Procedure ➂ ➃ ➄Control Board Removal To Section TOC Power Board Removal Figure F.14-Power Board Removal/Replacement Return to Return to Section TOC 41TROUBLESHOOTING & Repair Transistor Module RemovalRemoval Procedure SCR Module Removal Socket Head CAP Screws Torque to Power Board REMOVAL/ Replacement Procedure FAN Blade and FAN Motor REMOVAL/REPLACEMENT Figure F.17-Fan Blade & Fan Motor To Section TOC Torch Head REMOVAL/REPLACEMENT Figure F.18-Torch Head Removal/Replacement Section TOC Input Idle Amps Maximum Acceptable Output Voltage AT Minimum Output SettingRetest After Repair Recommended Meters for Machine Output TestsPRO-CUT Electrical Diagrams Electrical DiagramsStatus Board Schematic Diagram Bypass Board Schematic Diagram M15603 H E M a T I CBypass Board Schematic Diagram M17322 PRO-CUT Electrical Diagrams Control Board IdentificationPower Board Power Board IdentificationStatus PC Board M15601 StatusStatus PC Board M15601Bypass PC Board M15603 BypassBypass PC Board M15603 Bypass PC Board M17322 Bypass PC Board M17322 Wiring Diagram for Codes 10112 0 , J 2Wiring Diagram for Codes 9819 Control Board Schematic Drawing G2015 Power Board Schematic Design SVM Error Reporting Form