Lincoln Electric SVM104-A service manual Removal Procedure

Page 83

TOC

TOC

TROUBLESHOOTING & REPAIR

F-42

TRANSISTOR MODULE REMOVAL

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REMOVAL/REPLACEMENT PROCEDURE

NOTE: It is recommended that when the Transistor Module is replaced, the Power Board and the Control Board should be replaced.

NOTE: See Figure F.15.

1.Disconnect input power to the machine.

2.Remove the Left Case Side assembly.

3.Perform the CAPACITOR DISCHARGE PROCEDURE.

4.Perform the POWER BOARD REMOVAL PROCEDURE.

6. Remove the Transistor Module

from the heat sink.

 

 

7. Install

the

replacement

Transistor Module.

 

 

a. Clean the heat sink surface

with “000 fine steel wool.

b. Rinse the heat sink surface

with alcohol or acetone.

 

c. Apply a .002” to .005” coat

of joint compound evenly to

the heat

sink

mounting

surface

and

the

Transistor

Module

mounting

surface.

Use

Lincoln

 

Joint

Compound

T12837,

or

equivalent,

such

as

Dow

Corning #340.

 

 

d. Press the Transistor Module

onto the heat sink surface.

Remove the module to make

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TRANSISTOR MODULE

SOCKET HEAD

CAP SCREWS

(TORQUE TO

26 IN/LBS (2.9 N/M))

sure enough joint compound

has

been

applied.

When

removed,

both

surfaces

should have an even texture

with no bare spots. If this

even-textured look does not

appear, re-apply the joint

compound.

 

 

 

e. Mount the Transistor Module

on the heat sink with the

5mm

socket

head

cap

screws to 26 in/lbs. Partially

tighten each cap screw one

at a time to avoid uneven

torque on the base plate.

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FIGURE F.15-Transistor Module loca-

tion with Power Board Removed

5.Remove the two socket head cap screws from the Transistor Module using the 5mm Allen- Type wrench.

8. Install

replacement Power

Board.

See POWER BOARD

REMOVAL PROCEDURE.

PRO-CUT 60

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Contents SVM104-A Electric Shock can kill SafetyWelding or Cutting Sparks can cause fire or explosion Electric and Magnetic Fields IiiSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Technical Specifications PRO-CUT InstallationTilting Safety Precautions Electric Shock can KillSelect Proper Location High Frequency Interference ProtectionInput Electrical Connections ➁ ➂ ➀ ➃Ground Connection Fuse and Wire SizesInput Power Supply Connections AIR Input Connections 208/230/460 VAC machines Reconnect ProcedureWork Output ConnectionsOperation Section Table of ContentsElectric Shock can kill OperationRecommended Processes and Equipment Operational Features and ControlsDesign Features Advantages General DescriptionLimitations Controls and SettingsCutting and Gouging Capability ON/OFF Operating StepsUse Pilot Arc Properly Cutting Procedure RecommendationsCutting Thin Gauge Sheet Metal Cutting Expanded Metal Figure B.3 -- Gouging Metal Return to Section TOC Accessories Section OPTIONS/ACCESSORIES AccessoriesSection D Maintenance SectionProcedure Description MaintenanceSafety Precautions Capacitor Discharge ProcedureFigure D.1 Capacitor Discharge Procedure ProcedurePerform the following daily Routine and Periodic MaintenanceMaintenance PRO-CUT Theory of Operation Section Theory of Operation SectionInput Line Voltage and Main Transformer Theory of OperationFigure E.3 Output Rectification, Control and Feedback Output Rectification Control and FeedbackHigh Voltage / High Pilot ARC Theory of OperationFigure E.7 Transistor Switching Operation Transistor Switching OperationThermal Sensor Pulse Width ModulationThermal Protection ThermostatPRO-CUT Troubleshooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairBoard can be dam- aged by static electricity Troubleshooting PC Board Troubleshooting ProceduresTroubleshooting Guide PRO-CUT Troubleshooting GuideConnect ALL Input Disconnect ALL Input Machine Troubleshooting & Repair Function Problems AIR Flow Problems Cutting Problems Power Board Connector Location Control Board Connector LocationCapacitor Discharge Procedure Insulated Pliers Gloves Figure F.19-Capacitor Discharge ProcedureTest Description Work Torch and Cable Resistance Test ProcedureFigure F.4 Torch and Cable Resistance Test Points Internal Trigger Safety Circuit TestReturn to Return to Section TOC Figure F.6-Control Board and 4-pin Locations Test Description Transistor Module TestTest Procedure J21 Main Transformer Test Test a Main Secondary Voltage Test Test ProcedureCR2 Power Board Test Figure F.11-Power Board Test Points Transistor Module Test Troubleshooting & Repair High Voltage Transformer and Circuit Test Figure F.12-High Voltage Test Component Locations Test C Test Resistance of High Voltage Transformer Secondary REMOVAL/REPLACEMENT Description ON/OFF Power Switch Removal➂ ➃ ➄ REMOVAL/REPLACEMENT ProcedureControl Board Removal To Section TOC Power Board Removal Figure F.14-Power Board Removal/Replacement Return to Return to Section TOC Transistor Module Removal 41TROUBLESHOOTING & RepairRemoval Procedure SCR Module Removal Socket Head CAP Screws Torque to Power Board REMOVAL/ Replacement Procedure FAN Blade and FAN Motor REMOVAL/REPLACEMENT Figure F.17-Fan Blade & Fan Motor To Section TOC Torch Head REMOVAL/REPLACEMENT Figure F.18-Torch Head Removal/Replacement Section TOC Recommended Meters for Machine Output Tests Maximum Acceptable Output Voltage AT Minimum Output SettingRetest After Repair Input Idle AmpsPRO-CUT Electrical Diagrams Electrical DiagramsStatus Board Schematic Diagram H E M a T I C Bypass Board Schematic Diagram M15603Bypass Board Schematic Diagram M17322 PRO-CUT Electrical Diagrams Identification Control BoardPower Board Identification Power BoardM15601 Status Status PC BoardM15601 Status PC BoardBypass Bypass PC Board M15603Bypass PC Board M15603 Bypass PC Board M17322 Bypass PC Board M17322 0 , J 2 Wiring Diagram for Codes 10112Wiring Diagram for Codes 9819 Control Board Schematic Drawing G2015 Power Board Schematic Design SVM Error Reporting Form