Lincoln Electric SVM101-B Power Input Connection, Connection of Wire Feeders to the Invertec

Page 10

A-4

INSTALLATION

A-4

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POWER INPUT CONNECTION

Connect terminal marked to earth ground per any existing local or national electrical codes.

Single Phase Input

Connect the supply lines to the upper and lower termi- nals of the line switch. Torque to 3.0 Nm. Do not use center terminal of the line switch.

Three Phase Input

Connect the supply lines to the line switch. Torque to 3.0 Nm.

Install in accordance with all local and national electric codes.

The V300-I is supplied with one cord connector to pro- vide strain relief for the input power cord. It is designed for a cord diameter of 7.9 - 27.2mm (.310- 1.070”). The jacketed portion of the cord must go through the connector before tightening the connector screws.

Recommended Fuse Sizes Based On The U.S.

National Electrical Code And Maximum Machine

Outputs

 

 

Fuse Size in Amps

 

Input Volts(1)

(Time Delay Fuses)

 

 

 

 

 

200

60

 

3 phase

220

60

 

50/60 Hz

380-415

35

 

 

440

35

 

 

 

 

 

 

200

80

 

1 phase

220

70

 

50/60 Hz

380-415

50

 

 

440

50

 

 

 

 

 

(1)Input voltage must be within ±10% of rated value.

CONNECTION OF WIRE FEEDERS TO THE INVERTEC

LN-25 Connection Instructions

1.Turn the Invertec power switch “off”.

2.Connect the electrode cable to the output terminal of polarity required by electrode. Connect the work lead to the other terminal.

3.LN-25 with remote control options K431 and K432. Use K876 adapter with K432 cable or modify K432 cable with K867 universal adapter plug. See con- nection diagram S19899 and S19309 or S19405 in Section F of this manual.

4.Place the local-remote switch in the “remote” posi- tion if output control is desired at the wire feeder rather than the Invertec. (LN-25 must have K431 and K432 options for remote output control opera- tion).

LN-7 Connection Instructions (not applicable to IEC machines with only 42V Aux.).

1.Turn the Invertec power switch “off”.

2.Connect the K480 or K1818-10 control cable from the LN-7 to the Invertec control cable connector. The control cable connector is located at the rear of the Invertec.

3.Connect the electrode cable to the output terminal of polarity required by electrode. Connect the work lead to the other terminal.

4.Place the local-remote switch in the “local” position to allow output control at the Invertec. (K864 remote control adapter and K857 remote control are required for remote output control - see con- nection diagram S19901.

5.Set the meter polarity switch on the rear of the Invertec to coincide with wire feeder polarity used. The wire feeder will now display the welding volt- age.

6.If a K480 or K1818-10 is not available, see con- nection diagram S19404 for modification of K291 or K404 LN-7 input cable with K867 universal adapter plug..

V300-I

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Contents Invertec Safety ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Cylinder may explode if damaged SafetyWelding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Installation Section Table of Contents Section A-1 Installation Three Phase Single PhaseInput Voltage Setup 3INSTALLATIONA-3Product Description Electrical Installation LocationSingle Phase Input Power Input ConnectionConnection of Wire Feeders to the Invertec Three Phase InputK900-1 DC TIG Starter Connection Remote Control of InvertecParallel Operation Output Cables 6INSTALLATIONA-6Quick Disconnect Plugs Operation Section Section B-1Duty Cycle OperationOperating Instructions Control Function / OperationMode Switch Full Range Is Is Very Soft, 10 Is Very CrispMeter Polarity Switch Auxiliary PowerAccessories Section Section C-1Accessories Options / AccessoriesMaintenance Section Section D-1Maintenance Input Filter Capacitor Discharge ProcedurePreventive Maintenance Overload ProtectionFigure D.2 Location of Maintenance Components Theory of Operation Section Section E-1Theory of Operation Input Line Voltage & Auxiliary TransformerPrecharge & Protection Circuits Return to Return to Section TOCSwitch Boards Figure E-4 ---SWITCH Circuits & TransformerOutput and Control Circuits Figure E-5 --OUTPUT & Control CircuitsPassive Minimum Output Pulse Width ModulationMaximum Output Overload Protection Protective CircuitsThermal Protection Troubleshooting & Repair Section Section F-1Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Input Filter Capacitor CONDITION- ING Additional Information Oscilloscope WarningMatched Parts Feeding Problems DepartmentFeeding Problems See Input Rectifier test See Output Diodes test See Switch Board test V300-I 11TROUBLESHOOTING & REPAIRF-11 Input Filter Capacitor Discharge ProcedureInput Filter Capacitor Discharge Procedure Figure F.I Location of Input Filter Capacitor TerminalsOutput Pilot Circuit Test Test Procedure G2527 J2 J4 J3V300-I Protection Board Output Test Test Procedure Turn Power Switch OFF313 306 J15 275F 311 V300-I Protection Figure F.6 Inserting ProbesCapacitor Balance Test Static Capacitor Test 912 V300-I Switch Board Test Switch Board Test Switch Board Test Table F.3 Snubber Resistor Test Snubber Resistor Test Check Test Result Conclusion Next Test Step Repair ActionOutput Diode Test Test Procedure Output Diode TestInput Rectifier Test Points Steps Table F.5Probe Acceptable Meter Reading Overcurrent Protection Current Trigger Test Overcurrent Protection Current Trigger Test 302 G2527 Control J1 275DControl Overvoltage Protection DC Trigger Circuit Test Overvoltage Protection DC Trigger Circuit Test Figure F.16 PC Boards Removed306 275F 309 310 3J8 2J14 1J6 1J8 #311 1J14 6J6 #302#313 #275D #301 #305Thermal Protection AC Trigger Circuit Figure F.20 PC Boards Moved for Access Thermal Protection AC Trigger CircuitFigure F.21 Thermal Protection AC Trigger Circuit V300-I Power Board Test Test a Power Board TestTest B Figure F.23 Power Board Test Points Simplified Trigger Circuit Capacitor Removal and Replacement Procedure Capacitor Removal and Replacement ProcedureFigure F.27 -- Removing Capacitor Nuts Figure F.27 Switch Board Removal and Replacement Procedure Switch Board Replacement ProcedureTest After Switch Board or Capacitor Replacement Test After Switch Board or Capacitor Replacement Perform Retest After RepairOutput Diode Replacement Procedure 60TROUBLESHOOTING & REPAIRF-60 Output Diode Replacement Procedure61TROUBLESHOOTING & REPAIRF-61 Procedure Diode ModulesOutput Retest After RepairOCV at rated Input V300-PRO Min. Acceptable Max. All Modes V300-I V300-PROElectrical Diagrams Section Section G-1Wiring Diagram Entire Machine Code 9826 L8657 #0#Wiring Diagram Entire Machine Code 9827 L8938 ReturnWiring Diagram Entire Machine Code 10036 L9299 Wiring Diagram Entire Machine Code 10037 L9300 $ $Wiring Diagram Entire Machine Code 10132 L9567 SectionWiring Diagram Code Wiring Diagram Entire Machine Code 10133 L9568Wiring Diagram Entire Machine Code 10258 L10189 $& $V300-I Wiring Diagram European Wiring Diagram Entire Machine Code 10336, 10450 L10205Schematic Entire Machine # . $ #$ !#$ #! %&$Schematic Driver PC Board S20216 PC Board Assembly Driver L8660 IdentificationSchematic Driver PC Board S20799 PC Board Assembly Driver DescriptionSchematic Switch PC Board L8440 PC Board Assembly Switch L8441 CAPACITOR, Cemo 2700P 50V 5%Schematic Switch PC Board L10956 PC Board Assembly Switch L10958-1 Reqd IdentificationSchematic Control PC Board G2525 Electrical Diagrams CAPACITOR, Cemo 150P Schematic Protection PC Board M16097 PC Board Assembly Protection L7915-2 DZ1Schematic Power PC Board M16018 PC Board Assembly Power L8033-7 VOLT. REG. & Heat Sink Asbly