Lincoln Electric SVM101-B service manual See Input Rectifier test

Page 37

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F-7

TROUBLESHOOTING & REPAIR

F-7

 

 

 

 

TROUBLESHOOTING GUIDE

 

 

Observe Safety Guidelines

 

 

 

detailed in the beginning of this manual.

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

 

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

FEEDING PROBLEMS

 

 

 

No ouput. Main fuses open, indicat-

Inspect input leads for possible

Inspect interior of machine for phys-

ing excessive current draw.

 

shorts or grounds or misconnec-

ical signs of electrical and heat dam-

 

 

 

tions.

age. Replace any damaged compo-

 

 

 

 

nents after conducting the tests

 

 

 

Install new fuses and reapply power.

below:

 

 

 

 

If fuses open again, go to next col-

1.

See Input Rectifier test.

 

 

 

 

umn of this Guide.

 

 

 

 

 

2.

See Switch Board test.

 

 

 

 

 

3.

See Capacitor Balance

tests.

 

 

 

 

4.

See Snubber Resistor test.

Machine does not produce more

Check input voltages, fuses, and

1.

See Protection Board Output.

than 250 amps on meter (while

input voltage reconnect procedures.

 

Voltage test.

welding) when connected to

See Installation section of this man-

2.

Control Board may be defective.

3-phase supply.

ual.

 

 

 

3.

See Input Rectifier test (com-

 

 

 

 

ponent D13).

 

 

 

 

 

 

Machine does not produce more

Normal operation.

No

test necessary. The single-

than 250 amps on meter (while

 

phase operation is detected by the

welding) while connected to single-

Nothing is wrong.

Protection Board and the output cur-

phase supply

 

rent is limited accordingly.

 

 

 

 

 

Machine operates okay at 230 VAC

Check input voltage and input volt-

1.

Check Re-connect Switches

or lower. No output at 380 VAC or

age reconnect procedures. See

2.

See Protection Board Output

higher

Installation section of this manual.

 

 

 

 

test.

 

 

 

3.

See Capacitor Balance tests.

 

 

 

4.

See Snubber Resistor test.

 

 

 

5.

See Switch PC Board test.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-888-935-3877.

V300-I

Image 37
Contents Invertec Safety ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Welding Sparks can cause fire or explosion SafetyCylinder may explode if damaged IiiSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsSection A-1 Three Phase Single Phase InstallationProduct Description Electrical Installation 3INSTALLATIONA-3Input Voltage Setup LocationConnection of Wire Feeders to the Invertec Power Input ConnectionSingle Phase Input Three Phase InputK900-1 DC TIG Starter Connection Remote Control of InvertecParallel Operation Output Cables 6INSTALLATIONA-6Quick Disconnect Plugs Section B-1 Operation SectionOperating Instructions OperationDuty Cycle Control Function / OperationFull Range Is Is Very Soft, 10 Is Very Crisp Mode SwitchAuxiliary Power Meter Polarity SwitchSection C-1 Accessories SectionOptions / Accessories AccessoriesSection D-1 Maintenance SectionInput Filter Capacitor Discharge Procedure MaintenanceOverload Protection Preventive MaintenanceFigure D.2 Location of Maintenance Components Section E-1 Theory of Operation SectionInput Line Voltage & Auxiliary Transformer Theory of OperationReturn to Return to Section TOC Precharge & Protection CircuitsFigure E-4 ---SWITCH Circuits & Transformer Switch BoardsFigure E-5 --OUTPUT & Control Circuits Output and Control CircuitsPassive Minimum Output Pulse Width ModulationMaximum Output Overload Protection Protective CircuitsThermal Protection Section F-1 Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Input Filter Capacitor CONDITION- ING Additional Information Oscilloscope Warning Matched Parts Department Feeding ProblemsFeeding Problems See Input Rectifier test See Output Diodes test See Switch Board test V300-I Input Filter Capacitor Discharge Procedure 11TROUBLESHOOTING & REPAIRF-11Figure F.I Location of Input Filter Capacitor Terminals Input Filter Capacitor Discharge ProcedureOutput Pilot Circuit Test Test Procedure J2 J4 J3 G2527V300-I Protection Board Output Test Turn Power Switch OFF Test Procedure313 306 J15 275F 311 V300-I Figure F.6 Inserting Probes ProtectionCapacitor Balance Test Static Capacitor Test 912 V300-I Switch Board Test Switch Board Test Switch Board Test Table F.3 Snubber Resistor Test Check Test Result Conclusion Next Test Step Repair Action Snubber Resistor TestOutput Diode Test Output Diode Test Test ProcedureInput Rectifier Test Points Steps Table F.5Probe Acceptable Meter Reading Overcurrent Protection Current Trigger Test 302 G2527 Control J1 275D Overcurrent Protection Current Trigger TestControl Overvoltage Protection DC Trigger Circuit Test Figure F.16 PC Boards Removed Overvoltage Protection DC Trigger Circuit Test306 275F 309 310 #313 #275D 1J8 #311 1J14 6J6 #3023J8 2J14 1J6 #301 #305Thermal Protection AC Trigger Circuit Thermal Protection AC Trigger Circuit Figure F.20 PC Boards Moved for AccessFigure F.21 Thermal Protection AC Trigger Circuit V300-I Power Board Test Test a Power Board TestTest B Figure F.23 Power Board Test Points Simplified Trigger Circuit Capacitor Removal and Replacement Procedure Procedure Capacitor Removal and ReplacementFigure F.27 -- Removing Capacitor Nuts Figure F.27 Switch Board Removal and Replacement Procedure Procedure Switch Board ReplacementTest After Switch Board or Capacitor Replacement Perform Retest After Repair Test After Switch Board or Capacitor ReplacementOutput Diode Replacement Procedure Output Diode Replacement Procedure 60TROUBLESHOOTING & REPAIRF-60Procedure Diode Modules 61TROUBLESHOOTING & REPAIRF-61OCV at rated Input V300-PRO Retest After RepairOutput Min. Acceptable Max. All Modes V300-I V300-PROSection G-1 Electrical Diagrams Section#0# Wiring Diagram Entire Machine Code 9826 L8657Return Wiring Diagram Entire Machine Code 9827 L8938Wiring Diagram Entire Machine Code 10036 L9299 $ $ Wiring Diagram Entire Machine Code 10037 L9300Section Wiring Diagram Entire Machine Code 10132 L9567Wiring Diagram Entire Machine Code 10133 L9568 Wiring Diagram Code$& $ Wiring Diagram Entire Machine Code 10258 L10189Wiring Diagram Entire Machine Code 10336, 10450 L10205 V300-I Wiring Diagram European# . $ #$ !#$ #! %&$ Schematic Entire MachineSchematic Driver PC Board S20216 Identification PC Board Assembly Driver L8660Schematic Driver PC Board S20799 Description PC Board Assembly DriverSchematic Switch PC Board L8440 CAPACITOR, Cemo 2700P 50V 5% PC Board Assembly Switch L8441Schematic Switch PC Board L10956 Reqd Identification PC Board Assembly Switch L10958-1Schematic Control PC Board G2525 Electrical Diagrams CAPACITOR, Cemo 150P Schematic Protection PC Board M16097 DZ1 PC Board Assembly Protection L7915-2Schematic Power PC Board M16018 VOLT. REG. & Heat Sink Asbly PC Board Assembly Power L8033-7