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TROUBLESHOOTING & REPAIR | ||||||
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TROUBLESHOOTING GUIDE |
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| Observe Safety Guidelines | |||
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| detailed in the beginning of this manual. | |||
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| PROBLEMS |
| POSSIBLE AREAS OF | RECOMMENDED |
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| (SYMPTOMS) |
| MISADJUSTMENT(S) | COURSE OF ACTION |
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| FEEDING PROBLEMS |
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No ouput. Main fuses open, indicat- | Inspect input leads for possible | Inspect interior of machine for phys- | ||||
ing excessive current draw. |
| shorts or grounds or misconnec- | ical signs of electrical and heat dam- | |||
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| tions. | age. Replace any damaged compo- | ||
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| nents after conducting the tests | ||
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| Install new fuses and reapply power. | below: |
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| If fuses open again, go to next col- | 1. | See Input Rectifier test. |
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| umn of this Guide. |
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| 2. | See Switch Board test. |
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| 3. | See Capacitor Balance | tests. |
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| 4. | See Snubber Resistor test. |
Machine does not produce more | Check input voltages, fuses, and | 1. | See Protection Board Output. | ||
than 250 amps on meter (while | input voltage reconnect procedures. |
| Voltage test. | ||
welding) when connected to | See Installation section of this man- | 2. | Control Board may be defective. | ||
ual. | |||||
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| 3. | See Input Rectifier test (com- | |
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| ponent D13). | |
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Machine does not produce more | Normal operation. | No | test necessary. The single- | ||
than 250 amps on meter (while |
| phase operation is detected by the | |||
welding) while connected to single- | Nothing is wrong. | Protection Board and the output cur- | |||
phase supply |
| rent is limited accordingly. | |||
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Machine operates okay at 230 VAC | Check input voltage and input volt- | 1. | Check | ||
or lower. No output at 380 VAC or | age reconnect procedures. See | 2. | See Protection Board Output | ||
higher | Installation section of this manual. | ||||
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| test. | |
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| 3. | See Capacitor Balance tests. | |
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| 4. | See Snubber Resistor test. | |
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| 5. | See Switch PC Board test. |
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call