Lincoln Electric SVM101-B service manual Figure F.23 Power Board Test Points

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F-49

TROUBLESHOOTING & REPAIR

F-49

 

 

 

POWER BOARD TEST (cont.)

FIGURE F.23 - POWER BOARD TEST POINTS

309

310

 

212A

 

301 302

 

L8033

POWER BOARD

 

 

 

 

 

 

 

J7

313

J14

 

J6

275D

 

311

211A

 

501

 

305

 

 

 

 

 

504

 

 

 

 

 

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6.Test for 18 VAC input from Auxiliary Transformer between leads 504 and 501 (J7-pin 5 & pin6) on Power Board.

If 18 VAC is not correct, check the 3 amp fuse, the Auxiliary Transformer and associated wires.

7.Test for 15 VDC output between leads 275D (-) and 302 (+) (J6-pin1 & pin 6) on Power Board.

If 15 VDC output is not present, replace Power Board.

NOTE: If relays energized in Step 4a, skip to Step 10.

8.Test for 24 VAC from lead 211A t to lead 212A (J6- pin 4 & pin 9).

If 24VAC is not present, test the Auxiliary trans former and associated wires. The Control Board or thermostats may also be defective. (See Fig. F.24).

9.Test for 24VDCfrom lead 309(+) to lead 313(-) (J7pin 2 to J14 pin 2).

If 24VDC is not present but 24VAC (step 8) is cor rect, the Power Board is defective.

10.Test for 24VDC from lead 309(+) to lead 310(-) (J7 pin 2 to J7 pin 4).

If 24 VDC is not present, check the voltage from lead 311(+) to lead 313(-).

If the voltage is greater than 1VDC, perform the Protection Board test.

If the voltage is approximately 1vdc and the 24vdc is not present between leads 309 & 310, the Power Board is defective

V300-I

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Contents Invertec Safety ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Iii SafetyWelding Sparks can cause fire or explosion Cylinder may explode if damagedSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsSection A-1 Three Phase Single Phase InstallationLocation 3INSTALLATIONA-3Product Description Electrical Installation Input Voltage SetupThree Phase Input Power Input ConnectionConnection of Wire Feeders to the Invertec Single Phase InputK900-1 DC TIG Starter Connection Remote Control of InvertecParallel Operation Output Cables 6INSTALLATIONA-6Quick Disconnect Plugs Section B-1 Operation SectionControl Function / Operation OperationOperating Instructions Duty CycleFull Range Is Is Very Soft, 10 Is Very Crisp Mode SwitchAuxiliary Power Meter Polarity SwitchSection C-1 Accessories SectionOptions / Accessories AccessoriesSection D-1 Maintenance SectionInput Filter Capacitor Discharge Procedure MaintenanceOverload Protection Preventive MaintenanceFigure D.2 Location of Maintenance Components Section E-1 Theory of Operation SectionInput Line Voltage & Auxiliary Transformer Theory of OperationReturn to Return to Section TOC Precharge & Protection CircuitsFigure E-4 ---SWITCH Circuits & Transformer Switch BoardsFigure E-5 --OUTPUT & Control Circuits Output and Control CircuitsPassive Minimum Output Pulse Width ModulationMaximum Output Overload Protection Protective CircuitsThermal Protection Section F-1 Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Input Filter Capacitor CONDITION- ING Additional Information Oscilloscope WarningMatched Parts Department Feeding ProblemsFeeding Problems See Input Rectifier test See Output Diodes test See Switch Board test V300-I Input Filter Capacitor Discharge Procedure 11TROUBLESHOOTING & REPAIRF-11Figure F.I Location of Input Filter Capacitor Terminals Input Filter Capacitor Discharge ProcedureOutput Pilot Circuit Test Test Procedure J2 J4 J3 G2527V300-I Protection Board Output Test Turn Power Switch OFF Test Procedure313 306 J15 275F 311 V300-I Figure F.6 Inserting Probes ProtectionCapacitor Balance Test Static Capacitor Test 912 V300-I Switch Board Test Switch Board Test Switch Board Test Table F.3 Snubber Resistor Test Check Test Result Conclusion Next Test Step Repair Action Snubber Resistor TestOutput Diode Test Output Diode Test Test ProcedureInput Rectifier Test Points Steps Table F.5Probe Acceptable Meter Reading Overcurrent Protection Current Trigger Test 302 G2527 Control J1 275D Overcurrent Protection Current Trigger TestControl Overvoltage Protection DC Trigger Circuit Test Figure F.16 PC Boards Removed Overvoltage Protection DC Trigger Circuit Test306 275F 309 310 #301 #305 1J8 #311 1J14 6J6 #302#313 #275D 3J8 2J14 1J6Thermal Protection AC Trigger Circuit Thermal Protection AC Trigger Circuit Figure F.20 PC Boards Moved for AccessFigure F.21 Thermal Protection AC Trigger Circuit V300-I Power Board Test Test a Power Board TestTest B Figure F.23 Power Board Test Points Simplified Trigger Circuit Capacitor Removal and Replacement Procedure Procedure Capacitor Removal and ReplacementFigure F.27 -- Removing Capacitor Nuts Figure F.27 Switch Board Removal and Replacement Procedure Procedure Switch Board ReplacementTest After Switch Board or Capacitor Replacement Perform Retest After Repair Test After Switch Board or Capacitor ReplacementOutput Diode Replacement Procedure Output Diode Replacement Procedure 60TROUBLESHOOTING & REPAIRF-60Procedure Diode Modules 61TROUBLESHOOTING & REPAIRF-61Min. Acceptable Max. All Modes V300-I V300-PRO Retest After RepairOCV at rated Input V300-PRO OutputSection G-1 Electrical Diagrams Section#0# Wiring Diagram Entire Machine Code 9826 L8657Return Wiring Diagram Entire Machine Code 9827 L8938Wiring Diagram Entire Machine Code 10036 L9299 $ $ Wiring Diagram Entire Machine Code 10037 L9300Section Wiring Diagram Entire Machine Code 10132 L9567Wiring Diagram Entire Machine Code 10133 L9568 Wiring Diagram Code$& $ Wiring Diagram Entire Machine Code 10258 L10189Wiring Diagram Entire Machine Code 10336, 10450 L10205 V300-I Wiring Diagram European# . $ #$ !#$ #! %&$ Schematic Entire MachineSchematic Driver PC Board S20216 Identification PC Board Assembly Driver L8660Schematic Driver PC Board S20799 Description PC Board Assembly DriverSchematic Switch PC Board L8440 CAPACITOR, Cemo 2700P 50V 5% PC Board Assembly Switch L8441Schematic Switch PC Board L10956 Reqd Identification PC Board Assembly Switch L10958-1Schematic Control PC Board G2525 Electrical Diagrams CAPACITOR, Cemo 150P Schematic Protection PC Board M16097 DZ1 PC Board Assembly Protection L7915-2Schematic Power PC Board M16018 VOLT. REG. & Heat Sink Asbly PC Board Assembly Power L8033-7