Lincoln Electric SVM101-B service manual PC Board Assembly Protection L7915-2, DZ1

Page 115

 

 

G-23

 

ELECTRICAL DIAGRAMS

G-23

TOC

TOC

PC BOARD ASSEMBLY - PROTECTION - (L7915-2)

Item

Identification

 

 

 

 

 

 

Section

Master

 

 

B5, B14, B51, B52, B53

CONNECTOR, tab 1/4”

 

 

 

 

 

 

 

 

C1, C3, C4, C5, C6

CAPACITOR, ceramic

to

to

 

 

C2

CAPACITOR, tantlm etc.

 

 

 

27f 35VDC

Return

Return

 

 

DZ1

 

 

DIODE, IN4740 Zener 10V 1W

 

 

 

 

D1, D3, D4, D5, D6, D7

DIODE, 1A 400V

 

 

 

 

D8

DIODE, 1A 1000V

 

 

 

 

J8

RECEPTACLE, Molex mini 4 pin

 

 

 

 

J15

RECEPTACLE, Molex mini 6 pin

 

 

 

 

OCI1, OCI2, OCI3, OCI4

OPTO, Isolator CNY17-3

 

 

 

 

P8 (plugs into J8)

PLUG HOUSING, Molex mini 4 pin

 

 

 

 

P15 (plugs into J15)

PLUG HOUSING, Molex mini 6 pin

 

 

 

 

R1, R2

RESISTOR, MF .25W 1% 681K

 

 

 

 

 

ohm

TOC

TOC

 

 

R3, R13, R16

RESISTOR, MF .25W 1% 1.82K

 

 

 

ohm.

 

 

 

 

 

Section

Master

 

 

R4, R5, R11, R12

RESISTOR, MF .25W 1% 150K

 

 

 

ohm

 

 

 

 

 

 

 

 

 

R6, R8, R9, R10, R27

RESISTOR, MF .25W 1% 56.2K

to

to

 

 

 

ohm

 

 

R7, R20

POTENTIOMETER, Cermet trmr

Return

Return

 

 

 

 

 

.25W 1% 5K ohm

 

 

 

 

 

 

 

 

 

R14

RESISTOR, MF .25W 1% 100K

 

 

 

 

 

ohm

 

 

 

 

R15

RESISTOR, MF .25W 1% 475

 

 

 

 

 

ohm

 

 

 

 

R18, R26, R28, R32

RESISTOR, MF .25W 1% 10K

 

 

 

 

 

ohm

 

 

 

 

R19

RESISTOR, MF .25W 1% 3.32K

 

 

 

 

 

ohm

 

 

 

 

R21, R23, R24, R25,

RESISTOR, MF.25W 1% 15K

TOC

TOC

 

 

R29, R30, R31, R33

ohm

 

 

R22

RESISTOR, MF .25W 1% 332K

Section

Master

 

 

 

ohm

 

 

 

 

 

 

 

 

 

R34, R36

RESISTOR, MF .25W 1% 276K

to

to

 

 

 

ohm

 

 

R35, R37

RESISTOR, MF .25W 1% 332

Return

Return

 

 

 

 

X1

QUAD OP-AMP

 

 

 

 

 

ohm

 

 

 

 

TERMINALS (P8, P15)

TERMINALS, Molex mini

 

 

 

 

X2

VOLTAGE REGULATOR, linear

 

 

 

 

 

7805 5VDC

 

 

 

 

NOTE: Individual parts listed are not available from Lincoln Electric.

to Section TOC

to Master TOC

 

 

￿￿

 

Return

Return

NOTE:

Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-

 

 

 

 

 

vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the

 

 

 

machine.

 

V300-I

 

 

 

 

 

Image 115
Contents Invertec Safety ARC Rays can burn Electric Shock can killFumes and Gases can be dangerous Iii SafetyWelding Sparks can cause fire or explosion Cylinder may explode if damagedSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Installation Section Table of ContentsSection A-1 Three Phase Single Phase InstallationLocation 3INSTALLATIONA-3Product Description Electrical Installation Input Voltage SetupThree Phase Input Power Input ConnectionConnection of Wire Feeders to the Invertec Single Phase InputK900-1 DC TIG Starter Connection Remote Control of InvertecParallel Operation Output Cables 6INSTALLATIONA-6Quick Disconnect Plugs Section B-1 Operation SectionControl Function / Operation OperationOperating Instructions Duty CycleFull Range Is Is Very Soft, 10 Is Very Crisp Mode SwitchAuxiliary Power Meter Polarity SwitchSection C-1 Accessories SectionOptions / Accessories AccessoriesSection D-1 Maintenance SectionInput Filter Capacitor Discharge Procedure MaintenanceOverload Protection Preventive MaintenanceFigure D.2 Location of Maintenance Components Section E-1 Theory of Operation SectionInput Line Voltage & Auxiliary Transformer Theory of OperationReturn to Return to Section TOC Precharge & Protection CircuitsFigure E-4 ---SWITCH Circuits & Transformer Switch BoardsFigure E-5 --OUTPUT & Control Circuits Output and Control CircuitsPassive Minimum Output Pulse Width ModulationMaximum Output Overload Protection Protective CircuitsThermal Protection Section F-1 Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Input Filter Capacitor CONDITION- ING Additional Information Oscilloscope WarningMatched Parts Department Feeding ProblemsFeeding Problems See Input Rectifier test See Output Diodes test See Switch Board test V300-I Input Filter Capacitor Discharge Procedure 11TROUBLESHOOTING & REPAIRF-11Figure F.I Location of Input Filter Capacitor Terminals Input Filter Capacitor Discharge ProcedureOutput Pilot Circuit Test Test Procedure J2 J4 J3 G2527V300-I Protection Board Output Test Turn Power Switch OFF Test Procedure313 306 J15 275F 311 V300-I Figure F.6 Inserting Probes ProtectionCapacitor Balance Test Static Capacitor Test 912 V300-I Switch Board Test Switch Board Test Switch Board Test Table F.3 Snubber Resistor Test Check Test Result Conclusion Next Test Step Repair Action Snubber Resistor TestOutput Diode Test Output Diode Test Test ProcedureInput Rectifier Test Points Steps Table F.5Probe Acceptable Meter Reading Overcurrent Protection Current Trigger Test 302 G2527 Control J1 275D Overcurrent Protection Current Trigger TestControl Overvoltage Protection DC Trigger Circuit Test Figure F.16 PC Boards Removed Overvoltage Protection DC Trigger Circuit Test306 275F 309 310 #301 #305 1J8 #311 1J14 6J6 #302#313 #275D 3J8 2J14 1J6Thermal Protection AC Trigger Circuit Thermal Protection AC Trigger Circuit Figure F.20 PC Boards Moved for AccessFigure F.21 Thermal Protection AC Trigger Circuit V300-I Power Board Test Test a Power Board TestTest B Figure F.23 Power Board Test Points Simplified Trigger Circuit Capacitor Removal and Replacement Procedure Procedure Capacitor Removal and ReplacementFigure F.27 -- Removing Capacitor Nuts Figure F.27 Switch Board Removal and Replacement Procedure Procedure Switch Board ReplacementTest After Switch Board or Capacitor Replacement Perform Retest After Repair Test After Switch Board or Capacitor ReplacementOutput Diode Replacement Procedure Output Diode Replacement Procedure 60TROUBLESHOOTING & REPAIRF-60Procedure Diode Modules 61TROUBLESHOOTING & REPAIRF-61Min. Acceptable Max. All Modes V300-I V300-PRO Retest After RepairOCV at rated Input V300-PRO OutputSection G-1 Electrical Diagrams Section#0# Wiring Diagram Entire Machine Code 9826 L8657Return Wiring Diagram Entire Machine Code 9827 L8938Wiring Diagram Entire Machine Code 10036 L9299 $ $ Wiring Diagram Entire Machine Code 10037 L9300Section Wiring Diagram Entire Machine Code 10132 L9567Wiring Diagram Entire Machine Code 10133 L9568 Wiring Diagram Code$& $ Wiring Diagram Entire Machine Code 10258 L10189Wiring Diagram Entire Machine Code 10336, 10450 L10205 V300-I Wiring Diagram European# . $ #$ !#$ #! %&$ Schematic Entire MachineSchematic Driver PC Board S20216 Identification PC Board Assembly Driver L8660Schematic Driver PC Board S20799 Description PC Board Assembly DriverSchematic Switch PC Board L8440 CAPACITOR, Cemo 2700P 50V 5% PC Board Assembly Switch L8441Schematic Switch PC Board L10956 Reqd Identification PC Board Assembly Switch L10958-1Schematic Control PC Board G2525 Electrical Diagrams CAPACITOR, Cemo 150P Schematic Protection PC Board M16097 DZ1 PC Board Assembly Protection L7915-2Schematic Power PC Board M16018 VOLT. REG. & Heat Sink Asbly PC Board Assembly Power L8033-7