Lincoln Electric SVM101-B PC Board Assembly Power L8033-7, VOLT. REG. & Heat Sink Asbly

Page 117

 

 

G-25

 

 

ELECTRICAL DIAGRAMS

 

G-25

Return to Section TOC

Return to Master TOC

PC BOARD ASSEMBLY - POWER - (L8033-7)

 

 

 

 

 

 

 

 

￿￿￿￿￿￿￿

 

￿￿￿￿￿￿￿￿￿￿￿

 

 

 

 

 

 

Return to Section TOC

Return to Master TOC

 

￿

 

 

 

￿

 

 

 

 

 

￿

￿

 

TOC

TOC

 

￿

 

 

 

to Section

to Master

 

 

 

 

Item

Identification

Item

Identification

 

Item

Identification

X1

REGULATOR ASBLY

TP1,TP2

15J

 

R44

THERMISTOR

Return

Return

C2,C7,C11

.022/50

R11,R19,R26,R27

10K 1/4W

 

 

 

J7

CONNECTOR

R5,R6,R10,R22

100K 1/4W

 

 

 

X5

VOLT. REG. & HEAT SINK ASBLY.

R4

1.5K 1/4W

 

NOTE: Individual parts listed are not available from Lincoln Electric.

C3

150/50

R14,R41

15K 1/4W

 

 

 

 

 

 

 

 

 

 

 

D1,D2,D3,D4,D5,D8,D9,

1N4004

R9

1150K 1/4W

 

 

 

 

 

D10,D11,D12,D13

 

R21

2.21K 1/4W

 

 

 

 

 

C6

1.8/20

R3

243 1/4W

 

 

 

 

 

C4

4.7/35

R7,R8,R24

267 1/4W

 

 

 

 

 

C5

39uF/20VDC

R2

2.67K 1/4W

 

 

 

 

 

C1

3300/50

R18

26.7K 1/4W

 

 

 

 

 

OCI1

OPTO ISOLATOR

R20

267K 1/4W

 

 

 

 

 

X2,X3

8 PIN I.C. (SS)

R13,R15,R16,R17

33.2K 1/4W

 

 

 

TOC

TOC

C8,C9,C12,C13

.1/50

R23

4.75K

 

 

 

J6

HEADER

R12

475K 1/4W

 

 

 

C10

500/50

R25

5.11K 1/4W

 

 

 

DZ1

1N4744A

X4

LM224 OP-AMP

 

 

 

Section

Master

 

 

 

DZ2,DZ3

1N4746A

J14

HEADER

 

 

 

Q1,Q3

3A/60V. TRANSISTOR

Q40

2N4401

 

 

 

Q2,Q4

3A ,60V. PNP TRANSISTOR

R42,R43

100 1/4W

 

 

 

Q5

3.5A. 60V. MOSFET (SS)

DZ4,DZ5

1N4742A

 

 

 

to

to

 

 

 

D6,D7

1N5822 SCHOTTKY BARRIER DIODE

R28,R29

10 1/4W

 

 

 

Return

Return

 

 

 

R1

.0 OHM, 5W RESISTOR

D14

1N4936

 

 

 

NOTE:

Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-

 

 

 

 

 

vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the

 

 

 

machine.

 

 

 

 

V300-I

 

 

 

 

 

 

 

 

Image 117
Contents Invertec Safety Electric Shock can kill ARC Rays can burnFumes and Gases can be dangerous Welding Sparks can cause fire or explosion SafetyCylinder may explode if damaged IiiSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation SectionSection A-1 Three Phase Single Phase InstallationProduct Description Electrical Installation 3INSTALLATIONA-3Input Voltage Setup LocationConnection of Wire Feeders to the Invertec Power Input ConnectionSingle Phase Input Three Phase InputRemote Control of Invertec K900-1 DC TIG Starter ConnectionParallel Operation 6INSTALLATIONA-6 Output CablesQuick Disconnect Plugs Section B-1 Operation SectionOperating Instructions OperationDuty Cycle Control Function / OperationFull Range Is Is Very Soft, 10 Is Very Crisp Mode SwitchAuxiliary Power Meter Polarity SwitchSection C-1 Accessories SectionOptions / Accessories AccessoriesSection D-1 Maintenance SectionInput Filter Capacitor Discharge Procedure MaintenanceOverload Protection Preventive MaintenanceFigure D.2 Location of Maintenance Components Section E-1 Theory of Operation SectionInput Line Voltage & Auxiliary Transformer Theory of OperationReturn to Return to Section TOC Precharge & Protection CircuitsFigure E-4 ---SWITCH Circuits & Transformer Switch BoardsFigure E-5 --OUTPUT & Control Circuits Output and Control CircuitsPassive Pulse Width Modulation Minimum OutputMaximum Output Protective Circuits Overload ProtectionThermal Protection Section F-1 Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Additional Information Oscilloscope Warning Input Filter Capacitor CONDITION- INGMatched Parts Department Feeding ProblemsFeeding Problems See Input Rectifier test See Output Diodes test See Switch Board test V300-I Input Filter Capacitor Discharge Procedure 11TROUBLESHOOTING & REPAIRF-11Figure F.I Location of Input Filter Capacitor Terminals Input Filter Capacitor Discharge ProcedureOutput Pilot Circuit Test Test Procedure J2 J4 J3 G2527V300-I Protection Board Output Test Turn Power Switch OFF Test Procedure313 306 J15 275F 311 V300-I Figure F.6 Inserting Probes ProtectionCapacitor Balance Test Static Capacitor Test 912 V300-I Switch Board Test Switch Board Test Switch Board Test Table F.3 Snubber Resistor Test Check Test Result Conclusion Next Test Step Repair Action Snubber Resistor TestOutput Diode Test Output Diode Test Test ProcedureInput Rectifier Test Table F.5 Points StepsProbe Acceptable Meter Reading Overcurrent Protection Current Trigger Test 302 G2527 Control J1 275D Overcurrent Protection Current Trigger TestControl Overvoltage Protection DC Trigger Circuit Test Figure F.16 PC Boards Removed Overvoltage Protection DC Trigger Circuit Test306 275F 309 310 #313 #275D 1J8 #311 1J14 6J6 #3023J8 2J14 1J6 #301 #305Thermal Protection AC Trigger Circuit Thermal Protection AC Trigger Circuit Figure F.20 PC Boards Moved for AccessFigure F.21 Thermal Protection AC Trigger Circuit V300-I Power Board Test Power Board Test Test aTest B Figure F.23 Power Board Test Points Simplified Trigger Circuit Capacitor Removal and Replacement Procedure Procedure Capacitor Removal and ReplacementFigure F.27 -- Removing Capacitor Nuts Figure F.27 Switch Board Removal and Replacement Procedure Procedure Switch Board ReplacementTest After Switch Board or Capacitor Replacement Perform Retest After Repair Test After Switch Board or Capacitor ReplacementOutput Diode Replacement Procedure Output Diode Replacement Procedure 60TROUBLESHOOTING & REPAIRF-60Procedure Diode Modules 61TROUBLESHOOTING & REPAIRF-61OCV at rated Input V300-PRO Retest After RepairOutput Min. Acceptable Max. All Modes V300-I V300-PROSection G-1 Electrical Diagrams Section#0# Wiring Diagram Entire Machine Code 9826 L8657Return Wiring Diagram Entire Machine Code 9827 L8938Wiring Diagram Entire Machine Code 10036 L9299 $ $ Wiring Diagram Entire Machine Code 10037 L9300Section Wiring Diagram Entire Machine Code 10132 L9567Wiring Diagram Entire Machine Code 10133 L9568 Wiring Diagram Code$& $ Wiring Diagram Entire Machine Code 10258 L10189Wiring Diagram Entire Machine Code 10336, 10450 L10205 V300-I Wiring Diagram European# . $ #$ !#$ #! %&$ Schematic Entire MachineSchematic Driver PC Board S20216 Identification PC Board Assembly Driver L8660Schematic Driver PC Board S20799 Description PC Board Assembly DriverSchematic Switch PC Board L8440 CAPACITOR, Cemo 2700P 50V 5% PC Board Assembly Switch L8441Schematic Switch PC Board L10956 Reqd Identification PC Board Assembly Switch L10958-1Schematic Control PC Board G2525 Electrical Diagrams CAPACITOR, Cemo 150P Schematic Protection PC Board M16097 DZ1 PC Board Assembly Protection L7915-2Schematic Power PC Board M16018 VOLT. REG. & Heat Sink Asbly PC Board Assembly Power L8033-7