Lincoln Electric IM10044 Routine and Periodic Maintenance Daily, Weekly, Engine Maintenance

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D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

•Have qualified personnel do all maintenance and troubleshooting work.

•Turn the engine off before working inside the machine or servicing the engine.

•Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

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ROUTINE AND PERIODIC MAINTENANCE

DAILY

•Check the Engine oil levels .

•Refill the fuel tank to minimize moisture condensa- tion in the tank.

•Check water separator for water and drain if neces- sary.

•Check coolant level.

WEEKLY

Blow out the machine with low pressure air periodical- ly. In particularly dirty locations, this may be required once a week.

ENGINE MAINTENANCE

Refer to the “Periodic Checks” section of the Engine Operator’s Manual for the recommended maintenance schedule of the following:

a)Engine Oil and Filter

b)Air Cleaner

c)Fuel Filter - and Delivery System

d)Alternator Belt

e)Battery

f ) Cooling System

Refer to Table D.1 at the end of this section for vari- ous engine maintenance components.

AIR FILTER

CAUTION

•Excessive air filter restriction will result in reduced engine life.

WARNING

•Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result.

CAUTION

•Never run the engine without the air cleaner. Rapid engine wear will result from contaminants, such as dust and dirt being drawn into the engine.

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The diesel engine is equipped with a dry type air filter. Never apply oil to it. Service the air cleaner as follows:

Replace the element as indicated by the service indi- cator. (See Service Instructions and Installation Tips for Engine Air Filter.)

VANTAGE® 575 CUMMINS

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Contents Vantage Cummins Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Thank You Table of Contents Table of Contents Installation Storing Safety PrecautionsLocation and Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingOIL PRE-OPERATION Engine and COM- Pressor ServiceBattery Connection Fuel USE Diesel Fuel onlySpark Arrestor AIR Cleaner Inlet HoodMuffler Outlet Pipe Welding TerminalsRemote Control Auxiliary Power ReceptaclesStandby Power Connections Across The-Arc Model Connection of Lincoln ELEC- Tric Wire FeedersConnection of LN-15 to the Vantage 575 CUM Control Cable ModelConnection of the LN-25 to the VAN- Tage 575 Cummins Shut off welder before making any electrical con- nectionsGeneral Description Safety PrecautionsOperation Recommended ApplicationsControls and Settings OIL Pressure Gauge Battery Charging LightIdler Switch Engine ProtectionWire Feeder Voltmeter Switch Weld Mode Selector SwitchWelding Terminals Switch PIN ConnectorBattery Jump Start Terminal VRD Operation Indicator Welding Power SourcesSafety What are VRD and Rocv DEVICES?Typical Fuel Consumption Starting TechniqueBREAK-IN Period Table B.1 Cummins B3.3 Engine Fuel ConsumptionTouch Start TIG Mode Stick Welding ModeCC-STICK Mode Welder OperationCarbon Diameter Current Range DC, elec Trode positive Wire WELDING-CVARC Gouging Table B.3 Typical Current RangesAuxiliary Power Operation Simultaneous Welding and Auxiliary Power LoadsParalleling Accessories Optional Field Installed AccessoriesTIG Options Engine Maintenance MaintenanceRoutine and Periodic Maintenance Daily WeeklyService Instructions Preventing Battery Buckling Battery HandlingPreventing Battery Discharge Fuel FiltersWelder / Generator MAINTE- Nance Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnTroubleshooting PCB Wiring Diagram Diagrams Engine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print 736 634 24 .97Precaucion Warnung
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