Lincoln Electric IM10044 manual Troubleshooting

Page 36

E-3

TROUBLESHOOTING

E-3

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Battery does not stay charged.

1.

Faulty battery .

 

2.

Faulty engine alternator.

 

3.

Loose or broken lead in charging

 

 

circuit.

 

 

4.

Loose fan belt may need tighten-

 

 

ing.

 

 

 

 

Engine will not idle down to low

1.

Idler switch in HIGH idle position,

speed.

 

make sure switch is set to AUTO.

 

2.

External load on welder or auxil-

 

 

iary power.

 

3.

Mechanical problem in idler sole-

 

 

noid linkage.

 

4.

Faulty wiring in solenoid circuit.

 

5.

No or low voltage @ idle solenoid

 

6.

Faulty idler solenoid.

 

7.

Faulty,

Weld Control PCB

 

 

(Printed Circuit Board), Pull Coil

 

 

/Battery PCB

 

 

 

Engine will not go to high idle when

1.

Poor work lead connection to

attempting to weld.

 

work.

 

 

2.

Broken idler solenoid spring.

 

3.

Welding

Terminals switch in

 

 

wrong position.

 

4.

No open circuit voltage at output

 

 

studs.

 

 

5.

Faulty, Pull Coil/Battery PCB or

 

 

Weld Control PCB.

 

 

 

Engine will not go to high idle when

1.

Broken wire in auxiliary current

using auxiliary power.

 

sensor wiring.

 

2.

Auxiliary power load is less than

 

 

100 watts.

 

3.

Faulty Pull Coil/Battery PCB or

 

 

Weld Control PCB.

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

VANTAGE® 575 CUMMINS

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Contents Vantage Cummins Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Thank You Table of Contents Table of Contents Installation Safety Precautions Location and VentilationStoring StackingHigh Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine and COM- Pressor Service Battery ConnectionOIL Fuel USE Diesel Fuel onlyAIR Cleaner Inlet Hood Muffler Outlet PipeSpark Arrestor Welding TerminalsRemote Control Auxiliary Power ReceptaclesStandby Power Connections Connection of Lincoln ELEC- Tric Wire Feeders Connection of LN-15 to the Vantage 575 CUMAcross The-Arc Model Control Cable ModelConnection of the LN-25 to the VAN- Tage 575 Cummins Shut off welder before making any electrical con- nectionsSafety Precautions OperationGeneral Description Recommended ApplicationsControls and Settings Battery Charging Light Idler SwitchOIL Pressure Gauge Engine ProtectionWeld Mode Selector Switch Welding Terminals SwitchWire Feeder Voltmeter Switch PIN ConnectorBattery Jump Start Terminal Welding Power Sources SafetyVRD Operation Indicator What are VRD and Rocv DEVICES?Starting Technique BREAK-IN PeriodTypical Fuel Consumption Table B.1 Cummins B3.3 Engine Fuel ConsumptionStick Welding Mode CC-STICK ModeTouch Start TIG Mode Welder OperationWire WELDING-CV ARC GougingCarbon Diameter Current Range DC, elec Trode positive Table B.3 Typical Current RangesAuxiliary Power Operation Simultaneous Welding and Auxiliary Power LoadsParalleling Accessories Optional Field Installed AccessoriesTIG Options Maintenance Routine and Periodic Maintenance DailyEngine Maintenance WeeklyService Instructions Battery Handling Preventing Battery DischargePreventing Battery Buckling Fuel Filters Welder / Generator MAINTE- Nance Troubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnTroubleshooting PCB Wiring Diagram Diagrams Engine Welders / K867 / K775 / LN-7 Connection Diagram To Work Electrode Cable To Wire Feed UnitDiagrams Diagrams Engine Welders / K867 / LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print 736 634 24 .97Precaucion Warnung