Table of Contents

TABLE OF CONTENTS		vi
		PAGE
SPECIFICATIONS		8
GENERAL DESCRIPTION		8
DESIGN FEATURES		8
RECOMMENDED WIRE FEEDERS AND ACCESSORIES		8
INSTALLATION INSTRUCTIONS
Safety Precautions		9
Machine Grounding		9
Assembly into Engine Driven Welders
Classic Series (K6090-5, K1406-3 and -4, K1428-2, K1433-1, K1643-1, K1754-1), K1643-3, K1643-5,
K1643-7, K1643-9
Pipeliner Series (K6090-7 and -9), K6090-10, K6090-11
SA-250 (K1283-4 & -8) or 350SA (K1314-4), SAE-300 (K3003-1)		9
Pre-Installation		9
Tools Required		9
Assemble into Classic Series Pipeliner, SA-250 and 350SA Installation Sequence (Codes 10066, 10914)	...........	10 thru 15
Assemble into SAE-300 Installation Sequence (Code11806)		16 thru 18
Connection of Lincoln Electric Wire Feeders		19
Connection of the LN-25 to the Wire Feed Module		19
Connection of the LN-7, LN-7 GMA to the Wire Feed Module		19
Connection of the LN-23P to the Wire Feed Module		19
OPERATING INSTRUCTIONS
Additional Safety Precautions		20
Wire Feed Module Operation		20
Output		20
Controls		20
Recommended Processes		20
MAINTENANCE
Engine Speed Adjustments		20
TROUBLESHOOTING
Troubleshooting Chart		20 thru 22
Troubleshooting Procedures		23 thru 25
DIAGRAMS
Wire Feed Module Wiring Diagram		26
Wire Feed Module / Engine Welder - Connection Diagram		27
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250, 350SA & SAE-300 w/WFM to LN-23P w/ Adapter kit		28
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250, 350SA & SAE-300 w/WFM to K867 Plug to LN-7		29
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250, 350SA & SAE-300 w/WFM to K864 Adapter to LN-7 & Remote Control		30
Connection Diagram-All Classic, All Pipeliner, SA-250, 350SA & SAE-300 w/WFM to K867 Universal Adapter		31
Connection Diagram-All Classic, All Pipeliner, SA-250, 350SA & SAE-300 w/WFM to LN-25 w/ K444-2 Option		32
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250, 350SA & SAE-300 w/WFM to LN-25 w/ K431, K433 & K432-”L” Option		33
Connection Diagram-Classic II, III, IIID, 300D, 300G, SA-250, 350SA & SAE-300 w/WFM to K867 Plug to K487 / K488 / K492 Spool Gun		34
OUTPUT CURVES
Classic I, Pipeliner 200D and 200G with Wire Feed Module Output Curves		35
Classic II with Wire Feed Module Output Curves		36
Classic III and 300G with Wire Feed Module Output Curves		37
Classic IIID, Classic 300D, SA250 & SAE-300 (Codes 10890 & above) with Wire Feed Module Output Curves		38
350SA and SA-250 (Codes 10889 and below ) Perkins with Wire Feed Module Output Curves		......39
PARTS LIST	P-231 Series