Lincoln Electric IM 513-B manual Specifications, General Description, Design Features

Page 8

SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K623-1 Wire Feed

 

 

Factory-Installed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rating @ 60%

 

 

Max. Output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary

 

 

 

 

 

Module to be Field-

 

Wire Feed Module

 

Duty Cycle

 

 

@ 35% Duty

 

 

 

 

Power

 

 

 

 

 

Installed

 

 

& Welder Per:

 

 

 

 

 

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On: (1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classic I

 

K6090-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K6090-5 (CSA)

 

 

Not Available

 

 

 

200 Amps

 

 

 

250 Amps

 

 

 

 

 

 

 

 

Pipeliner 200G

 

K6090-7

 

 

 

 

 

 

@ 35V

 

 

 

@ 30V

 

 

 

 

 

 

 

 

Pipeliner 200D

K6090-9,-10,11(CSA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classic II

 

K1406-4

 

 

K1406-6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1406-3 (CSA)

 

 

K1406-5 (CSA)

 

 

 

250 Amps

 

 

 

310 Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

@ 35V

 

 

 

@ 32V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SA250

 

K1283-4 (CSA)

 

 

K1283-5 (CSA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1283-8 (CSA)

 

 

Not Available

 

 

 

300 Amps

 

 

 

325 Amps

 

 

 

 

Auxiliary Power

 

 

 

 

 

 

 

 

 

 

 

@ 35V

 

 

 

@ 34V

 

 

 

is Reduced 25%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in the CV Mode

 

 

350SA

 

K1314-4 (CSA)

 

 

K1314-5 (CSA)

 

 

 

250 Amps

 

 

 

310 Amps

 

 

 

 

 

 

(International)

 

 

 

 

 

 

 

 

@ 35V

 

 

 

@ 32V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classic III

 

K1428-2 (CSA)

 

 

K1428-3 (CSA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classic IIID

 

K1433-1 (CSA)

 

 

K1433-2 (CSA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1643-1 (CSA)

 

 

K1643-2 (CSA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classic 300D

 

K1643-3 (CSA)

 

 

K1643-4 (CSA)

 

 

 

300 Amps

 

 

 

325 Amps

 

 

 

 

 

 

 

 

 

 

K1643-5 (CSA)

 

 

K1643-6 (CSA)

 

 

 

@ 35V

 

 

 

@ 34V

 

 

 

 

 

 

 

 

 

 

K1643-7 (CSA)

 

 

K1643-8 (CSA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1643-9 (CSA)

 

 

K1643-10 (CSA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAE-300

 

K3003-1 (CSA)

 

 

Not Available

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classic 300G

 

K1754-1

 

 

Not Available

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) K623-1 Wire Feed Module can only be installed on welders with code 10061 and above.

GENERAL DESCRIPTION

The Wire Feed Module (WFM) is an additional output control device designed to be easily installed into the Classic® and Pipeliner Series of Engine Welders or the SA-250 Perkins or 350SA Perkins engine driven welders (with code 10061 and above). The WFM modifies the dynamic output characteristics of the welder to provide excellent voltage control for semiau- tomatic wire electrode welding and other open arc processes. With the module installed, the welder can be easily set to operate in either the constant voltage or the standard constant current modes. The constant voltage mode is adjusted with the controls convenient- ly mounted on the control panel or with an optional remote control. The main module contains a capacitor bank, electronic control circuit and a “COLD TIP” con- tactor. This module easily attaches to the welders fuel tank support. Field installation takes approximately 60 minutes.

DESIGN FEATURES

Easy access to the controls located on the welder control panel.

Greatly enhanced welding arc performance. Now a wider range of wire electrodes and processes are supported by this device.

Improved arc starting characteristics.

Low spatter MIG welding with CO2 Gas.

Built into the WFM is a power contactor that pro- vides a “COLD” electrode when the gun trigger is released.

Simplified field installation process. All control wiring connections between the welder, the control panel, and the WFM are easily made with in-line plug type connections.

Includes thermostatic protection to protect the welder from over current and over temperature.

RECOMMENDED WIRE FEEDERS AND ACCESSORIES

The WFM is designed to work with the complete family of LN-7, LN-25, and LN-23P wire feeders.

Please refer to the connection diagram in the back of this manual for details.

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Contents Wire Feed Module Safety Depends on YouSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéThank You Table of Contents Specifications Design FeaturesRecommended Wire Feeders and Accessories General DescriptionInstallation Instructions Pre InstallationEngine Exhaust can kill Moving Parts can injureTion Sequence For codes 10066Page Page Page Page Page Assembly Into SAE-300 Welder Installation Sequence For CodePage Page Connection of the LN-23P to the Wire Feed Module Connection of Lincoln Electric Wire FeedersConnection of the LN-7, LN-7 GMA to the Wire Feed Module Maintenance Troubleshooting ChartWire Feed Module Operation Operating InstructionsTroubleshooting Trouble Causes What to doTroubleshooting Troubleshooting Procedures C. Board Troubleshooting ProceduresProcedures for Replacing P.C. Boards Procedure for Checking the Cold Tip Contactor CR4Checking Voltage Control Potentiometer on Machine Procedure for Checking the Capacitor Bank Contactor CR3Remote Control Check Quick Check Procedure for Generator Only Wire Feed Module Wiring Diagram Engine Welder M17323 1 0 3 1 0 3 Engine Welder Engine Welder Engine Welder with + CV Classic I and Pipeliner 200D and 200G with Wire Feed Module Classic II with Wire Feed Module = Wire Feeder OCV Volts LoadClassic III and 300G with Wire Feed Module = Wire Feeder OCV Volts Load SA and SA-250 Codes 10889 and below with Wire Feed Module Load Amps DCWire Feed Module Wire Feed Module Precaucion Warnung