Lincoln Electric IM 513-B Installation Instructions, Engine Exhaust can kill, Pre Installation

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INSTALLATION INSTRUCTIONS

Safety Precautions

WARNING

Do not attempt to use this equipment until you have thoroughly read all operating and mainte- nance manuals supplied with your machine. They include important safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

Have a qualified technician do the maintenance and troubleshooting work. Turn engine off before working inside the machine. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the mainte- nance requiring removal is complete. Always use the greatest care when working near moving parts.

ELECTRIC SHOCK can kill.

Do not touch electrically live parts such as output terminals or internal wiring.

ENGINE EXHAUST can kill.

Use in open, well ventilated areas or vent exhaust outside.

MOVING PARTS can injure.

Do not operate with doors open or guards off.

Stop engine before servicing.

Keep away from moving parts.

Only qualified personnel should install, use, or service this equipment.

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Machine Grounding

Because a portable engine driven welder or generator creates its own power, it is not necessary to connect its frame to an earth ground, unless the machine is connected to premises wiring (your home, shop, etc.)

To prevent dangerous electric shock, other equipment to which an engine driven welder supplies power must:

a)Be grounded to the frame of the welder using a grounded type plug,

or

b) Be double insulated.

When a welder is mounted on a truck or trailer, its frame must be securely connected to the metal frame of the vehicle.

Where an engine driven welder is connected to premises wiring such as that in your home or shop, its frame must be connected for the system earth ground. See further connection instructions in the section entitled “Standby Power Connections” as well as the article on grounding in the latest U.S. National Electrical Code and the local code.

In general, if the machine is to be grounded, it should be connected with a #8 or larger copper wire to a solid earth ground such as a metal water pipe going into the ground for at least 10 feet and having no insu- lated joints or to the metal framework of a building which has been effectively grounded. The U.S. National Electrical Code lists a number of alternate means of grounding electrical equipment. A machine grounding stud marked with the symbol is provided on the Generator Mount of the welder.

ASSEMBLY INTO ENGINE DRIVEN WELDERS: CLASSIC SERIES (K6090-5,K1406-3,-4,

K1428-2, K1433-1, K1643-1, -3, -5, -7, -9, K1754-1) Pipeliner (K6090-7, -9, -10, -11) and

SA-250 (K1283-4, -8) or 350SA (K1314-4). SAE-300 (K3003-1

Pre Installation

Unpack WFM and check the contents against the listed items.

ITEM

DESCRIPTION

QTY.

 

 

 

1

Control Module Assembly

1

2

Control Panel Assembly

1

3

CV Negative Output Panel Assembly

1

4

Mounting Hardware Packet

1

5

Instruction Manual and Literature

1

6

WFM Nameplate SAE-300

1

 

 

 

Tools Required

Large and Small Flat Head Screwdriver

Pliers

3/32” Allen Wrench

3/8” Drive Ratchet with Small Extension

1/2” Socket

9/16” Deep Well Socket

3/4” Socket

5/16” Nut Driver and Socket

1/2” Open End Wrench

9/16” Open End Wrench

Voltmeter

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Contents Safety Depends on You Wire Feed ModuleSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETY Thank You Table of Contents Design Features SpecificationsRecommended Wire Feeders and Accessories General DescriptionPre Installation Installation InstructionsEngine Exhaust can kill Moving Parts can injureFor codes 10066 Tion SequencePage Page Page Page Page For Code Assembly Into SAE-300 Welder Installation SequencePage Page Connection of Lincoln Electric Wire Feeders Connection of the LN-7, LN-7 GMA to the Wire Feed ModuleConnection of the LN-23P to the Wire Feed Module Troubleshooting Chart MaintenanceWire Feed Module Operation Operating InstructionsTrouble Causes What to do TroubleshootingTroubleshooting C. Board Troubleshooting Procedures Troubleshooting ProceduresProcedures for Replacing P.C. Boards Procedure for Checking the Cold Tip Contactor CR4Procedure for Checking the Capacitor Bank Contactor CR3 Remote Control CheckChecking Voltage Control Potentiometer on Machine Quick Check Procedure for Generator Only Wire Feed Module Wiring Diagram Engine Welder M17323 1 0 3 1 0 3 Engine Welder Engine Welder Engine Welder with + CV Classic I and Pipeliner 200D and 200G with Wire Feed Module = Wire Feeder OCV Volts Load Classic II with Wire Feed ModuleClassic III and 300G with Wire Feed Module = Wire Feeder OCV Volts Load Load Amps DC SA and SA-250 Codes 10889 and below with Wire Feed ModuleWire Feed Module Wire Feed Module Precaucion Warnung