Lincoln Electric IM992 manual General Description

Page 20

b-1

 

OPERATION

b-1

 

 

 

 

 

 

 

 

 

 

SAFETY PRECAUTIONS

 

 

Reinsert the dipstick and check the level on the dip-

 

 

 

 

stick.

 

 

 

 

 

WARNING

 

• Add oil (if necessary) to bring the level up to the full

 

 

 

mark. Do not overfill. Close engine door.

 

 

 

 

 

 

 

• Check radiator for proper coolant level. (Fill if nec-

Do not attempt to use this equipment until you

 

essary).

 

 

 

 

have thoroughly read the engine manufacturer’s

• See Engine Owner’s Manual for specific oil and

manual supplied with your welder. It includes

 

coolant recommendations.

important safety precautions, detailed engine

 

 

 

 

 

 

 

 

starting, operating and maintenance instructions,

 

 

 

 

 

 

 

and parts lists.

 

 

 

 

WARNING

 

------------------------------------------------------------------------

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRIC SHOCK can kill.

 

ADD FUEL

 

 

 

 

 

• Do not touch electrically live parts or

 

 

 

 

 

electrode with skin or wet clothing.

 

 

¥ Stop engine while fueling.

 

• Insulate yourself from work and

 

 

 

 

 

¥ Do not smoke when fueling.

 

ground

 

 

 

 

 

 

 

¥ Keep sparks and flame away

 

• Always wear dry insulating gloves.

 

 

• Always operate the welder with the hinged door

 

 

from tank.

 

 

¥ Do not leave unattended

closed and the side panels in place.

 

 

 

 

 

 

while fueling.

 

 

 

 

 

• Read carefully the Safety Precautions page

 

 

¥ Wipe up spilled fuel and

DIESEL FUEL

allow fumes to clear before

before operating this machine. Always follow

can cause fire.

starting engine.

these and any other safety procedures included

 

 

¥ Do not overfill tank, fuel

in this manual and in the Engine Instruction

 

 

 

 

 

expansion may cause over-

Manual.

 

 

 

 

------------------------------------------------------------------------

 

 

 

flow.

GENERAL DESCRIPTION

 

DIESEL FUEL ONLY-Low sulphur fuel or ultra low

 

sulphur fuel in U.S.A. and Canada.

The VANTAGE® 300 is a diesel engine powered DC

------------------------------------------------------------------------

multi-process welding power source and 120 / 240

• Remove the fuel tank cap.

volt AC power generator. The engine drives a genera-

 

 

 

 

 

 

 

tor that supplies three phase power for the DC weld-

• Fill the tank. DO NOT FILL THE TANK TO THE

ing circuit, single phase and Three Phase power for

POINT OF OVERFLOW.

the AC auxiliary outlets. The DC welding control sys-

 

 

 

 

 

 

 

tem uses state of the art Chopper Technology (CT)

• Replace the fuel cap and tighten securely.

for superior welding performance.

 

• See Engine Owner’s Manual for specific fuel recom-

 

 

 

The VANTAGE® 300 is fitted with a selectable

mendations.

 

 

 

 

VRD(Voltage Reduction Device). The VRD operates

bREAK-IN PERIOD

in the CC-Stick mode reducing the OCV to <13 volts,

increasing operator safety when welding is performed

The engine will use a small amount of oil during its

in environments with increased hazard of electric

shock such as wet areas and hot, humid sweaty con-

“break-in” period. The break-in period is about 50 run-

ditions.

 

ning hours. Check the oil every four hours during

 

 

 

break-in.

 

 

 

 

FOR AUXILIARY POWER:

 

 

 

 

 

 

 

 

Start the engine and set the IDLER control switch to

 

 

 

 

 

 

 

 

 

 

CAUTION

 

 

 

the desired operating mode. Full power is available

 

 

 

 

 

 

 

 

 

 

 

regardless of the welding control settings providing no

During break-in, subject the Welder to moderate

welding current is being drawn.

 

 

loads. Avoid long

periods running at idle. before

 

 

 

ENGINE OPERATION

stopping the engine, remove all loads and allow

the engine to cool several minutes.

Before Starting the Engine:

------------------------------------------------------------------------

 

Be sure the machine is on a level surface.

Open side engine door and remove the engine oil dipstick and wipe it with a clean cloth.

VANTAGE® 300

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Contents Safety Depends on You VantageSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Vii Section DSection E Section FHeight Width Depth Weight AIR Cleaner Engine Idler Muffler Engine ProtectionEmissions Fuel System Governor VantageAuxiliary Power Circuit bREAKER Other Circuit bREAKERS ReceptaclesSafety Precautions VRD Voltage Reduction DeviceLocation and Ventilation StackingTowing Vehicle MountingPRE-OPERATION Engine Service OILFuel Engine Cooling SystemRemote Control Electrical ConnectionsMachine Grounding Welding TerminalsAuxiliary Power Receptacles Welding Output CAbLESTotal COMbINED Length of Electrode and Work CAbLES Duplex Receptacles and Gfci ModulesSTANDbY Power Connections Connection of Vantage 300 to Premises Wiring Connection of Lincoln Electric Wire Feeders Connection of LN-15 to the Vantage Shut the welder offAcross The-Arc Model Control Cable ModelInstallation General Description Weld Mode Selector Switch Figure b.1TAbLE b.1 Wire Feeder Voltmeter SwitchGround Stud Coolant Temperature GAUGE-A indicator Engine ControlsGlow Plug Push bUTTON Electric Fuel GAUGE- The electric fuelTypical Vantage 300 Fuel Consumption Stopping the EngineWelder Operation TIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2Downhill Pipe Welding TAbLE b.3Wire WELDING-CV Auxiliary PowerARC Gouging TAbLE b.4PLASMA CUTTING Wire Feeder OptionsTIG Options Routine Maintenance Engine Oil ChangeAIR Cleaner OIL Filter ChangeService Instructions Single- and Two-Stage Engine Air CleanersCooling System Tightening the FAN bELTBLEEDING the Fuel System See Deutz engine manualEngine Adjustment Servicing Optional SparkArrestor Fuel FilterWelder / Generator Maintenance Gfci Module Testing and Resetting ProcedureTROUbLESHOOTING PRObLEMS SymptomsPOSSIbLE Cause Recommended Course of ActionWelding without a control cable Contact your local Lincoln Faulty PC board or welder alterna Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print L12573-1Vantage Precaucion Warnung