Lincoln Electric IM992 manual Cooling System, Tightening the FAN bELT, BLEEDING the Fuel System

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D-4

MAINTENANCE

D-4

 

 

 

COOLING SYSTEM

WARNING

HOT COOLANT can burn skin.

Do not remove cap if radiator is hot.

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Check the coolant level by observing the level in the radiator and recovery bottle. Add 50/50 antifreeze / water solution if the level is close to or below the "LOW" mark. do not fill above the "FULL" mark. Remove radiator cap and add coolant to radiator. Fill up to the top of the tube in the radiator filler neck which includes a connecting hose coming from the thermostat housing.

To drain the coolant, open the valve at the bottom of the radiator. Open the radiator cap to allow complete drainage. (Tighten the valve and refill with a 50/50 antifreeze/water solution.) Use an automotive grade (low silicate) ethylene glycol antifreeze. The cooling system capacity is 7.9 qts. (7.5L). Squeeze upper and lower radiator hoses while filling to bleed air from sys- tem coolant. Replace and tighten the radiator cap.

CAUTION

Always premix the antifreeze and clean tap water before adding to the radiator. It is very important that a precise 50/50 solution be used with this engine year round. This gives proper cooling dur- ing hot weather and freezing protection to -34° F (- 37° C).

Cooling solution exceeding 50% ethylene glycol can result in engine overheating and damage to the engine. Coolant solution must be premixed before adding to radiator.

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Periodically remove the dirt from the radiator fins. Periodically check the fan belt and radiator hoses. Replace if signs of deterioration are found.

TIGHTENING THE FAN bELT

See Deutz engine manual.

FUEL

Diesel Fuel Only - Low sulphur fuel or ultra low sulphur fuel in U.S.A. and Canada only.

At the end of each day’s use, refill the fuel tank to min- imize moisture condensation and dirt contamination in the fuel line. Do not overfill; leave room for the fuel to expand.

Use only fresh No. 2D diesel fuel, the use of No. 1D diesel fuel is recommended in place of No. 2D at tem- peratures below 23°F (-5°C). Do not use kerosene.

See the Engine Operator's Manual for instructions on replacing the fuel filter.

bLEEDING THE FUEL SYSTEM

You may need to bleed air from the fuel system if the fuel filter or fuel lines have been detached, the fuel tank has been ran empty or after periods of long stor- age. It is recommended that the fuel shutoff valve be closed during periods of non-use.

WARNING

To avoid personal injury, do not bleed a hot engine. This could cause fuel to spill onto a hot exhaust manifold, creating a danger of fire.

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bleed the fuel system as follows:

1.Fill the fuel tank with fuel.

2.Open the fuel shut off valve.

3.Loosen bleed screw on top of fuel filter.

4.Operate hand priming lever until fuel comes out the bleed screw on the injector manifold. This could take 20-30 seconds of rapid operation of the prim- ing lever. Tighten the bleed screw.

5.Follow normal STARTING procedures until engine starts.

VANTAGE® 300

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Contents Vantage Safety Depends on YouSafety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté IvSAFETYOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents Section F ViiSection D Section EVantage Height Width Depth WeightAIR Cleaner Engine Idler Muffler Engine Protection Emissions Fuel System GovernorReceptacles Auxiliary Power Circuit bREAKER Other Circuit bREAKERSStacking Safety PrecautionsVRD Voltage Reduction Device Location and VentilationVehicle Mounting TowingEngine Cooling System PRE-OPERATION Engine ServiceOIL FuelWelding Terminals Remote ControlElectrical Connections Machine GroundingDuplex Receptacles and Gfci Modules Auxiliary Power ReceptaclesWelding Output CAbLES Total COMbINED Length of Electrode and Work CAbLESSTANDbY Power Connections Connection of Vantage 300 to Premises Wiring Control Cable Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Vantage Shut the welder off Across The-Arc ModelInstallation General Description Figure b.1 Weld Mode Selector SwitchGround Stud Wire Feeder Voltmeter SwitchTAbLE b.1 Electric Fuel GAUGE- The electric fuel Coolant Temperature GAUGE-A indicatorEngine Controls Glow Plug Push bUTTONWelder Operation Stopping the EngineTypical Vantage 300 Fuel Consumption TAbLE b.3 TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 Downhill Pipe WeldingTAbLE b.4 Wire WELDING-CVAuxiliary Power ARC GougingTIG Options Wire Feeder OptionsPLASMA CUTTING Engine Oil Change Routine MaintenanceOIL Filter Change AIR CleanerSingle- and Two-Stage Engine Air Cleaners Service InstructionsSee Deutz engine manual Cooling SystemTightening the FAN bELT BLEEDING the Fuel SystemFuel Filter Engine AdjustmentServicing Optional Spark ArrestorGfci Module Testing and Resetting Procedure Welder / Generator MaintenanceTROUbLESHOOTING Cause Recommended Course of Action PRObLEMSSymptoms POSSIbLEWelding without a control cable Contact your local Lincoln Faulty PC board or welder alterna Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams L12573-1 Dimension PrintVantage Precaucion Warnung