Lincoln Electric IM992 manual Wire Feeder Voltmeter Switch, Ground Stud, TAbLE b.1

Page 22

b-3

 

 

OPERATION

 

 

b-3

 

 

 

 

 

 

 

 

 

4. ARC CONTROL- The ARC CONTROL dial is active in

10. WIRE FEEDER VOLTMETER SWITCH:

the CV-WIRE, CC-STICK and DOWNHILL PIPE modes,

Matches the polarity of the wire feeder voltmeter to

and has different functions in these modes. This control is

the polarity of the electrode.

 

not active in the TIG mode.

 

 

11. VRD (Voltage Reduction Device) INDICA-

 

 

 

 

 

CC-STICK mode: In this mode, the ARC CONTROL dial

TOR LIGHTS- On the front panel of the Vantage

sets the short circuit current (arc-force) during stick welding

300 are two indicator lights. A red light when lit indi-

to adjust for a soft or crisp arc. Increasing the dial from –10

cates OCV(Open Circuit Voltage) is equal to or

(soft) to +10 (crisp) increases the short circuit current and

greater than 30V and a green light when lit indicates

prevents sticking of the electrode to the plate while welding.

OCV(Open Circuit Voltage) is less than 30V.

This can also increase spatter. It is recommended that the

 

 

 

 

ARC CONTROL be set to the minimum number without

The VRD “On/Off” switch inside the control panel

electrode sticking. Start with a setting at 0.

 

 

 

 

must be “On” for the VRD function to be active and

 

 

 

 

 

DOWNHILL PIPE mode: In this mode, the ARC CONTROL

the lights to be enabled. When the machine is first

started with VRD enabled, both lights will illuminate

dial sets the short circuit current (arc-force) during stick

for 5 seconds.

 

welding to adjust for a soft or a more forceful digging arc

 

 

 

 

 

(crisp). Increasing the number from –10 (soft) to +10 (crisp)

These lights monitor the OCV(Open Circuit Voltage)

increases the short circuit current which results in a more

and weld voltage at all times. In the CC-Stick mode

forceful digging arc. Typically a forceful digging arc is pre-

when not welding the green light will illuminate indi-

ferred for root and hot passes. A softer arc is preferred for fill

cating that the VRD has reduced the OCV to less

and cap passes where weld puddle control and deposition

than 30V. During welding the red light will illuminate

("stacking" of iron) are key to fast travel speeds. It is recom-

whenever the arc voltage is equal to or greater than

mended that the ARC CONTROL be set initially at 0.

30V. This means that the red and green light may

 

 

 

 

 

CV-WIRE mode: In this mode, turning the ARC CONTROL

alternate depending on the weld voltage. This is nor-

mal operation.

 

clock wise from –10 (soft) to +10 (crisp) changes the arc

 

 

 

 

 

from soft and washed-in to crisp and narrow. It acts as an

If the red light remains illuminated when not welding

inductance/pinch control. The proper setting depends on the

in the CC-stick mode, the VRD is not functioning

procedure and operator preference. Start with a setting of 0.

properly. Please refer to your local field service shop

 

 

 

 

 

5. WELD OUTPUT TERMINALS WITH

FLANGE

for service.

 

 

 

 

 

 

NUT- Provides a connection point for the electrode and

If the VRD is turned “On” and the lights don’t come

work cables.

 

 

 

 

 

 

“On”, refer to the trouble shooting section.

 

 

 

 

 

 

 

6. GROUND STUD-

Provides a connection point for

 

 

TAbLE b.1

 

connecting the machine case to earth ground.

 

 

 

 

VRD INDICATOR LIGHTS

 

 

 

MODE

 

VRD "ON"

VRD "OFF"

 

 

 

 

 

 

7. 14-PIN CONNECTOR- For attaching wire feeder con-

CC-STICK

OCV

Green (OCV Reduced)

 

 

While

Red or Green

 

trol cables. Includes contactor closure circuit, auto-sensing

 

Welding

(Depends on Weld Voltage) *

 

CV-WIRE

OCV

Red (OCV Not Reduced)

 

remote control circuit, and 120V and 42V power. The

 

 

 

Weld Terminals On

 

remote control circuit operates the same as the 6 Pin

 

 

 

 

 

Red (OCV Not Reduced)

 

Amphenol.

 

 

 

 

 

Weld Terminals Remotely Controlled

 

 

 

 

 

 

 

 

Gun Trigger Closed

 

8. 6-PIN CONNECTOR- For attaching optional remote

 

 

Green (No OCV)

 

 

 

Weld Terminals Remotely Controlled

 

control equipment. Includes auto-sensing remote control

 

 

Gun Trigger Open

No Lights

circuit.

 

 

 

 

While

Red or Green

 

 

 

 

 

 

 

Welding

(Depends on Weld Voltage) *

 

9. WELD TERMINALS CONTROL SWITCH- In the

PIPE

OCV

Green (No Output)

 

 

While

Not Applicable (No Output)

 

WELD TERMINALS ON position, the output is electrically

 

Welding

 

 

hot all the time. In the REMOTELY CONTROLLED posi-

ARC GOUGING

OCV

Green (No Output)

 

 

While

Not Applicable (No Output)

 

tion, the output is controlled by a wire feeder or amptrol

 

 

 

Welding

 

 

device, and is electrically off until a remote switch is

 

 

 

TIG

OCV

Green (Process is Low Voltage)

 

depressed.

 

 

 

 

While

Green (Process is Low Voltage)

 

 

 

 

 

 

 

Welding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* It is normal for the lights to alternate between colors while welding.

 

 

 

VANTAGE® 300

 

 

 

Image 22
Contents Safety Depends on You VantageSafety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiIvSAFETY Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents Section E ViiSection D Section FEmissions Fuel System Governor Height Width Depth WeightAIR Cleaner Engine Idler Muffler Engine Protection VantageAuxiliary Power Circuit bREAKER Other Circuit bREAKERS ReceptaclesLocation and Ventilation Safety PrecautionsVRD Voltage Reduction Device StackingTowing Vehicle MountingFuel PRE-OPERATION Engine ServiceOIL Engine Cooling SystemMachine Grounding Remote ControlElectrical Connections Welding TerminalsTotal COMbINED Length of Electrode and Work CAbLES Auxiliary Power ReceptaclesWelding Output CAbLES Duplex Receptacles and Gfci ModulesSTANDbY Power Connections Connection of Vantage 300 to Premises Wiring Across The-Arc Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Vantage Shut the welder off Control Cable ModelInstallation General Description Weld Mode Selector Switch Figure b.1Ground Stud Wire Feeder Voltmeter SwitchTAbLE b.1 Glow Plug Push bUTTON Coolant Temperature GAUGE-A indicatorEngine Controls Electric Fuel GAUGE- The electric fuelWelder Operation Stopping the EngineTypical Vantage 300 Fuel Consumption Downhill Pipe Welding TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 TAbLE b.3ARC Gouging Wire WELDING-CVAuxiliary Power TAbLE b.4TIG Options Wire Feeder OptionsPLASMA CUTTING Routine Maintenance Engine Oil ChangeAIR Cleaner OIL Filter ChangeService Instructions Single- and Two-Stage Engine Air CleanersBLEEDING the Fuel System Cooling SystemTightening the FAN bELT See Deutz engine manualArrestor Engine AdjustmentServicing Optional Spark Fuel FilterWelder / Generator Maintenance Gfci Module Testing and Resetting ProcedureTROUbLESHOOTING POSSIbLE PRObLEMSSymptoms Cause Recommended Course of ActionWelding without a control cable Contact your local Lincoln Faulty PC board or welder alterna Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Dimension Print L12573-1Vantage Precaucion Warnung